Effect of Heat Treatment on Mechanical Properties and Wear Behavior of Al7075 Alloy Reinforced with Beryl and Graphene Hybrid Metal Matrix Composites
Authors: Shanawaz Patil, Mohamed Haneef, K. S. Narayanaswamy
Abstract:
In the recent years, aluminum metal matrix composites were most widely used, which are finding wide applications in various field such as automobile, aerospace defense etc., due to their outstanding mechanical properties like low density, light weight, exceptional high levels of strength, stiffness, wear resistance, high temperature resistance, low coefficient of thermal expansion and good formability. In the present work, an effort is made to study the effect of heat treatment on mechanical properties of aluminum 7075 alloy reinforced with constant weight percentage of naturally occurring mineral beryl and varying weight percentage of graphene. The hybrid composites are developed with 0.5 wt. %, 1wt.%, 1.5 wt.% and 2 wt.% of graphene and 6 wt.% of beryl by stir casting liquid metallurgy route. The cast specimens of unreinforced aluminum alloy and hybrid composite samples were prepared for heat treatment process and subjected to solutionizing treatment (T6) at a temperature of 490±5 oC for 8 hours in a muffle furnace followed by quenching in boiling water. The microstructure analysis of as cast and heat treated hybrid composite specimens are examined by scanning electron microscope (SEM). The tensile test and hardness test of unreinforced aluminum alloy and hybrid composites are examined. The wear behavior is examined by pin-on disc apparatus. The results of as cast specimens and heat treated specimens were compared. The heat treated Al7075-Beryl-Graphene hybrid composite had better properties and significantly improved the ultimate tensile strength, hardness and reduced wear loss when compared to aluminum alloy and as cast hybrid composites.
Keywords: Beryl, graphene, heat treatment, mechanical properties.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.3299307
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 1053References:
[1] ASM International: Handbook, Properties and Selection: Nonferrous Alloys and special purpose materials, vol 2 (1990)
[2] K.R. Suresh, H.B. Niranjan, P.Martin Jabraj and M.P. Chowdaiah, “Tensile and Wear Properties of Aluminum Composites, Wear, Vol. 225, No. 1-6, 2003, pp. 638-642. Doi: 10.1016/S0043-1648(03)00292-8
[3] D.M. Aylor, Metals Handbook V-13, vol. 9, ASM Metals Park, OH, 1982, pp. 859-863.
[4] Mater. Sci. Eng. A, 24g (1998) 165–172.
[5] Ramesh CS, Ahamed A, Channabasappa BH, Keshavamurthy R. Development of Al6063-TiB2 in situ composites. Mater Des 2010; 31:2230.
[6] Seleman MME, Ahmed MMZ, Ataya S. Microstructure and mechanical properties of hot extruded 6016 aluminum alloy/graphite composites. J Mater Sci Technol 2018; 34:1580.
[7] Miranda AT, Bolzoni L, Barekar N, Huang Y, Shin J, Ko SH, et al. Processing, structure and thermal conductivity correlation in carbon fibre reinforced aluminium metal matrix composites. Mater Des 2018; 156:329.
[8] Mirjavadi SS, Alipour M, Emamian S, Kord S, Hamouda AMS, Koppad PG, et al. Influence of TiO2 nanoparticles incorporation to friction stir welded 5083 aluminum alloy on the microstructure, mechanical properties and wear resistance. J Alloys Compd 2017; 712:795.
[9] Mirjavadi SS, Alipour M, Hamouda AMS, Matin A, Kord S, Afshari BM, et al. Effect of multi-pass friction stir processing on the microstructure, mechanical and wear properties of AA5083/ZrO2 nanocomposites. J Alloys Compd 2017; 726:1262.
[10] Bondavalli P. Carbon and its new allotropes: fullerene, carbon nanotubes and graphene. In: Bondavalli P, editor. Graphene and related nanomaterials: properties and applications. Elsevier; 2018. p. 1–40.
[11] Kashyap KT, Puneeth KB, Ram A, Koppad PG. Ageing kinetics in carbon nanotube reinforced aluminium alloy AA6063. Mater Sci Forum 2012; 710:780.
[12] Ram HRA, Koppad PG, Kashyap KT. Influence of multiwalled carbon nanotubes on the aging behavior of AA6061 alloy matrix nanocomposites. Trans Indian Inst Met 2014; 67:325.
[13]
[Koppad PG, Kashyap KT, Shrathinth V, Shetty TA, Koppad RG. Microstructure and microhardness of carbon nanotube reinforced copper nanocomposites. Mater Sci Technol 2013; 29:605.
[14] Koti V, George R, Koppad PG, Murthy KVS, Shakiba A. Friction and wear characteristics of copper nanocomposites reinforced with uncoated and nickel coated carbon nanotubes. Mater Res Exp 2018; 5:095607.
[15] Srivatsan TS, Godbole C, Paramsothy M, Gupta M. Influence of nano-sized carbon nanotube reinforcements on tensile deformation, cyclic fatigue, and final fracture behavior of a magnesium alloy. J Mater Sci 2012; 47:3621.
[16] Wilson K, Barrera EV, Bayazitoglu Y. Processing of titanium single-walled carbon nanotube metal-matrix composites by the induction melting method. J Compos Mater 2010; 44:1037.
[17] Lee C, Wei X, Kysar JW, Hone J. Measurement of the elastic properties and intrinsic strength of monolayer graphene. Science 2008; 321:385.
[18] Seyed Sajad Mirjavadi et al., Effect of hot extrusion and T6 heat treatment on microstructure and mechanical properties of Al-10Zn-3.5Mg-2.5Cu nanocomposite reinforced with graphene nanoplatelets, Journal of Manufacturing Processes, 36(2018), pp. 264–271,
[19] V. Bharat et al 2016 IOP Conf. Ser.: Mater. Sci. Eng. 114 012103
[20] William Speer, Omar S. Es-Said (2004), “Applications of an aluminum-beryllium composite for structural aerospace components”, Engineering Failure Analysis-11, pp 895-902
[21] Z. Hu, G. Tong, D. Lin, C. Chen, H. Guo, J. Xu & L. Zhou (2016): Graphene reinforced metal matrix nanocomposite, a-review, Materials Science and Technology, http://dx.doi.org/10.1080/02670836.2015.1104018
[22] S. F. Bartolucci, J. Paras,M. A. Rafiee, J. Rafiee, S. Lee, D. Kapoor, and N. Koratkar: ‘Graphene–aluminum nanocomposites’, Mater. Sci. Eng. A, 2011, 528, (27), 7933–7937.
[23] Pradeep Rohatgi “Cast Aluminium – Matrix Composites for Automotive Applications” JOM 1991 springer
[24] D.M. Skibo, D.M. Schuster, L. Jolla’ Process for preparation of composite materials containing non-metallic particles in a metallic matrix, and composite materials made by, US Patent No. 4 786 467, 1988.
[25] S. Balasivanandha Prabu, L. Karunamoorthy , S. Kathiresan , B. Mohan “Influence of stirring speed and stirring time on distribution of particles in cast metal matrix composite” Journal of material processing technology 171 2006: 268-273
[26] Dr.Jameel Habeeb Ghazi “Production and Properties of Silicon Carbide Particles Reinforced Aluminium Alloy Composites” International Journal of Mining, Metallurgy and Mechanical Engineering 2013; 1: 2320-4052
[27] Abhilash Viswanath , H. Dieringa , K.K. Ajith Kumar , U.T.S. Pillai , B.C. Pai,” Investigation on Mechanical properties and creep behavior of stir cast AZ91-SiCp composites”, Journal of Magnesium and Alloys 2015 ; 3 : 16-22
[28] Kenneth Kanayo Alaneme , Olusola Joseph Ajayi, “Microstructure and Mechanical behavior of stir cast Zn-27Al based composites reinforced with rice husk ash, Silicon carbide and graphite”, Journal of king Saud University- Engineering Sciences 2015
[29] J. Hashim, L. Looney, M.S.J. Hashmi “Metal matrix composites: production by the stir casting method” Journal of Materials Processing Technology 1999; 92-93: 1-7
[30] Munmun Bhaumik and Kalipada Maity “Fabrication and Characterization of the Al6063/5%ZrO2/5%Al2O3 composite”,IOP conference series: Material Science and Engineering 178 (2017) 012011
[31] Bhaskar H B and Abdul Sharief, “Effect of solutionizing on dry sliding wear of Al2024-Beryl metal matrix composite”, Journal of Mechanical Engineering and Sciences 2012. ISSN 2289-4659, vol 3, pp.281-290, DOI: http://dx.doi.org/10.15282/jmes.3.2012.4.0026.
[32] Sajjad Arif, Tanwir Alam, Tariq Aziz, AkhterH Ansari, “Morphological and Wear behavior of new Al-SiC micro – SiC nano hybrid nanocomposites fabricated through powder metallurgy”, Material Research Express,2018, https://doi.org/10.1088/2053-1591/aabcf0