Surface Roughness Effects in Pure Sliding EHL Line Contacts with Carreau-Type Shear-Thinning Lubricants
Authors: Punit Kumar, Niraj Kumar
Abstract:
The influence of transverse surface roughness on EHL characteristics has been investigated numerically using an extensive set of full EHL line contact simulations for shear-thinning lubricants under pure sliding condition. The shear-thinning behavior of lubricant is modeled using Carreau viscosity equation along with Doolittle-Tait equation for lubricant compressibility. The surface roughness is assumed to be sinusoidal and it is present on the stationary surface. It is found that surface roughness causes sharp pressure peaks along with reduction in central and minimum film thickness. With increasing amplitude of surface roughness, the minimum film thickness decreases much more rapidly as compared to the central film thickness.
Keywords: EHL, Carreau, Shear-thinning, Surface Roughness, Amplitude, Wavelength.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1093068
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 2335References:
[1] Dowson, D. and Higginson, G. R., 1966, Elastohydrodynamic lubrication: The Fundamentals of Roller and Gear Lubrication, Pergamon Press, Oxford.
[2] Hamrock, B. J. and Dowson, D., 1981, Ball bearing lubrication – The elastohydrodynamics of elliptical contacts, John Wiley & Sons.
[3] Hirst, W. and Moore, A. J., 1974, "Non-Newtonian Behavior in Elastohydrodynamic Lubrication,” Proc. Roy. Soc. London, Series A, vol. 337, p. 101.
[4] Johnson, K. L. and Tevaarwerk, J. L., 1977, "Shear behavior of EHD Oil Films,” Proc. Roy. Soc. London, Series A, vol. 356, pp. 215-236.
[5] Conry, T. F., Wang, S. and Cusano, C., 1987, "A Reynolds-Eyring Equation for Elastohydrodynamic Lubrication in Line Contacts,” ASME Journal of Tribology, vol. 107, pp. 648-658.
[6] Chang, L., Cusano, C. and Conry, T. F., 1988, " Effects of Lubricant Rheology and Kinematic Conditions Micro-Elastohydrodynamic Lubrication,” ASME Journal of Tribology, vol. 111, p. 344.
[7] Evans, C. R. and Johnson, K. L., 1986, "The Rheological Properties of Elastohydrodynamic Lubrication,” Proc. Instn. Mech. Engr., vol. 200, No. C5, pp. 301-312.
[8] Bair, S. and Winer, W. O., 1979, "A Rheological Model for Elastohydrodynamic Contacts Based in Primary Laboratory Data,” ASME Journal of Lubrication Technology, vol. 101, No. 3, pp. 258-265.
[9] Lee, R. T. and Hanrock, B. J., 1990, "A Circular Non-Newtonian Fluid Model: Part I-Used in Elastohydrodynamic Lubrication,” ASME Journal of Tribology, vol. 112, pp. 486-496.
[10] Bair, S., 2004, "Actual Eyring Models for Thixotropy and Shear-Thinning: Experimental Validation and Application to EHD,” ASME Journal of Tribology, vol. 126, pp.728-732
[11] Ree, F. H., Ree, T. and Eyring, H., 1958, "Relaxation Theory of Transport Problems in Condensed Systems,” Ind. Eng. Chem., vol. 50, pp. 1036-1038.
[12] Kumar, P., Khonsari, M. M. and Bair, S., 2009, "Full EHL Simulations Using the Actual Ree-Eyring Model for Shear Thinning Lubricants,” ASME Trans. Journal of Tribology, vol.131, pp. 011802-1-6.
[13] Jang, J.Y., Khonsari, M. M., Bair, S., 2007, "On the elastohydrodynamic analysis of shear-thinning fluids,” Proceeding of Royal Society (London) vol. 463, pp. 3271-3290.
[14] Kumar, P. and Khonsari, M. M., 2008, "Combined effects of shear thinning and viscous heating on EHL characteristics of rolling/sliding line contact” ASME Trans. J. Tribol., vol. 130, pp. 041505-1-13.
[15] Anuradha, P. and Kumar, P., 2011, "New Film Thickness Formula for Shear Thinning Fluids in Thin Film EHL Line Contacts”, Proc. IMechE, Part J, vol. 225, pp. 173-179.
[16] Patir, N and Cheng, H. S., 1978, "An Average Flow Model for Determining the Effects of Three-Dimensional Roughness on Partial Hydrodynamic Lubrication,” ASME Journal of Tribology, vol. 100, pp. 12-17.
[17] Phan-Thien, N., 1982 "On the Mean Reynolds Equation in the Presence of Homogeneous Random Surface Roughness,” ASME Journal of Applied Mechanics, vol. 49, pp. 476-480.
[18] Sadeghi, F., and Sui, P. C., 1989, "Compressible Elastohydrodynamic Lubrication of Rough Surfaces, ASME Journal of Tribology, vol. 111, pp. 56-62.
[19] Chang, L., Cusano, C. and Conry, T. F., 1988, " Effects of Lubricant Rheology and Kinematic Conditions Micro-Elastohydrodynamic Lubrication,” ASME Journal of Tribology, vol. 111, p. 344.
[20] Ai, X. and Zheng, L., 1989 "A General Model for Microelastohydrodynamic Lubrication and its Full Numerical Solution,” ASME Journal of Tribology, vol. 111, No. 4, pp. 569-576.
[21] Lubrecht, A. A., ten Napel, W. E. and Bosma, R., 1989, "The Influence of Longitudinal and Transverse Roughness on Elastohydrodynamic Lubrication of Circular Contacts,” ASME Journal of Tribology, vol. 110, No. 3, pp. 421-426.
[22] Kweh, C. C., Patching, M. J., Evans, H. P. and Snidle, R. W., 1992, "Simulation of Elastohydrodynamic Contacts Between Rough Surfaces,” ASME Journal of Tribology, vol. 114, pp. 412-419.
[23] Venner, C. H., and Napel, W. E. ten, 1992, "Surface Roughness Effects in EHL Line Contacts,” ASME Journal of Tribology, vol. 114, pp. 616-622.
[24] Chang, L. and Webster, M. N., 1991, "A Study of Elastohydrodynamic Lubrication of Rough Surfaces,” ASME Journal of Tribology, vol. 113, pp. 110-115.
[25] Chang, L. Webster, M. N., and Jackson, A.,1993, "On the Pressure Rippling and Roughness Deformation in Elastohydrodynamic Lubrication of Rough Surfaces,” ASME Journal of Tribology, vol. 115, pp. 439-444.
[26] Kumar, P., Jain, S. C. and Ray, S., 2002, "Thermal EHL of Rough Rolling/Sliding Line Contacts Using a Mixture of Two Fluids at Dynamic Loads,” ASME Trans. Journal of Tribology, vol. 124, pp. 709-715.