Adhesion Strength Evaluation Methods in Thermally Sprayed Coatings

Authors: M.Jalali Azizpour, H.Mohammadi majd, Milad Jalali, H.Fasihi

Abstract:

The techniques for estimating the adhesive and cohesive strength in high velocity oxy fuel (HVOF) thermal spray coatings have been discussed and compared. The development trend and the last investigation have been studied. We will focus on benefits and limitations of these methods in different process and materials.

Keywords: Adhesion, Bonding strength, Cohesion, HVOF Thermal spray

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1334640

References:

[1] U. Erning, M. Nestler, Proceedings of United Thermal Spray Conference (UTSC 99). D├╝sseldorf, March 1999, p. 462.
[2] T. Sahraoui, S. Guessasma, N.E. Fenineche, G. Montavon, C. Coddet, Materials Letters 58 (2004) 654.
[3] Y. Qiao, Y.R. Liu, T.E. Fischer, Sliding and abrasive wear resistance of thermalsprayed WC-Co coatings, Journal of Thermal Spray Technology 10 (2001) 118- 125.
[4] T. Sahraoui, S. Guessasma, N.E. Fenineche, G. Montavon, C. Coddet,Materials Letters 58 (2004) 654-660.
[5] R.J.K. Wood, B.G. Mellor, M.L. Binfield, Wear 211 (1997) 70-83.
[6] T.W. Clyne and S.C. Gill, Residual Stresses in Thermal Spray Coatings and Their Effect on Interfacial Adhesion: a Review of Recent Work, J. Therm. Spray Tech., 1996, 4, p 401-409.
[7] R. McPherson, Thin Solid Films 83 (1981) 297.
[8] H. Weiss, Surf. Coat. Technol. 71 (1995) 201.
[9] V.V. Sobolev, J.M. Guilemany, J. Nutting, in: C.C. Berndt (Ed.), Therm. Spray: A United Forum for Scientific and Technology Advances, Indianapolis, Indiana, 15-18 September, 1997, ASMInternational, Materials Park, USA, 1997, p. 797.
[10] L. Li, X.Y. Wang, G. Wei, A. Vaidya, H. Zhang, S. Sampath, Thin Solid Films 468 (2004) 113.
[11] K.A. Khor, H. Li, P. Cheang, Biomaterials 25 (2004) 1177.
[12] Chen Hua, Yi Maozhong, Xu Kewei et al. Bonding strengths of PCVD films under cyclic loading (J). Surface and Coatings Technology, 1995, 74(1-3): 253-258.
[13] Weiss H. Adhesion of advanced overly coatings: Mechanisms and quantitative assessment (J). Surface and Coatings Technology, 1995, 71(2): 201-207.
[14] Laugier M T. Adhesion and toughness of protective coatings (J). Journal of Vacuum Science and Technology A ( Vacuum, Surfaces and Films), 1987, 5(1): 67-69.
[15] Jindal P C, Quinto D T , Wolfe G J. Adhesion measurements of chemically vapor deposited and physically vapor deposited hard coatings on WC-Co substrates (J). Thin Solid Films, 1987, 154(1/2): 361-375.
[16] He J W, Xu K W, Hu N S. Evaluation of interfacial bonding strength of films (J). Key Engineering Materials, 1998, 145-149(1): 559-566.
[17] Eaton H E, Novak R C. A study of the effects of variations in parameters on the strength and modulus of plasma sprayed zirconia (J). Surface and Coatings Technology, 1986, 27(3): 257-267.
[18] P. Benjamin and C. Weaver, Proc. R. Soc. London, Ser. A 254,163 (1960).
[19] A. J. Perry, J. Valli and P. A. Steinmann, Surface Coat. Technol. 36, 559-575 (1988).
[20] C. Julia-Schmutz and H. E. Hintermann, Surface Coat. Technol. 48,l-6 (1991).
[21] D. K. Das, M. P. Srivastava, S. V. Joshi and R. Sivakumar, Surface Coat. Technol. 46, 331-345 (1991).
[22] E. Lopez, F. Beltzung and G. Zambelli, J. Mater. Sci. Lett. 8,346-348 (1989).
[23] F. Beltzung, G. Zambelli, E. Lopez and A. R. Nicoll, Thin Solid Films 181,407-415 (1989).
[24] C633-03. Standard Test Method for Adhesion of Cohesive Strength of Flame-Sprayed Coatings (S). Annual Book of ASTM Standards, 2003.
[25] A. Pajares, L. Wei, B.R. Lawn, N.P. Padture, C.C. Berndt, Mechanical characterization of plasma-sprayed ceramic coatings on metal substrates by contact testing, Mater. Sci. Eng. A 208 (1996) 158-165.
[26] K.A. Khor, Y.W. Gu, C.H. Quek, P. Cheang, Plasma spraying of functionally graded hydroxyapatite/Ti-6Al-4V coatings, Surf. Coat. Technol. 163 (2003) 195-201.
[27] D.B. Marshall, T. Noma, A.G. Evans, A simple method for determining elastic-modulus-to-hardness ratios using Knoop indentation measurements, Comm. Am. Ceram. Soc. 65 (1982) C-175-C-176.
[28] A.G. Evans, E.A. Charles, Fracture toughness determination by indentation, J. Am. Ceram. Soc. 59 (1976) 371-372.
[29] J. Lesage, D. Chicot, Models for hardness and adhesion of coatings, Surf. Eng. 15 (1999) 447-453.
[30] J. Lesage, M.H. Staia, D. Chicot, C. Godoy, P.E.V. De Miranda, Effect of thermal treatments on adhesive properties of a NiCr thermal sprayedcoating, Thin Solid Films 377-378 (2000) 681-686.
[31] MA Chong, Fracture Behavior Characteristic of Ceramic Reinforced Metal-Base Coatings, Tianjin University and Springer-Verlag 2009.