Characterising Effects of Applied Loads on the Mechanical Properties of Formed Steel Sheets
Authors: Esther T. Akinlabi, Stephen A. Akinlabi
Abstract:
The purpose of this research study is to investigate the manner in which various loads affect the mechanical properties of the formed mild steel plates. The investigation focuses on examining the cross-sectional area of the metal plate at the centre of the formed mild steel plate. Six mild steel plates were deformed with different loads. The loads applied on the plates had a magnitude of 5 kg, 10 kg, 15 kg, 20 kg, 25 kg and 30 kg. The radius of the punching die was 120 mm and the loads were applied at room temperature. The investigations established that the applied load causes the Vickers microhardness at the cross-sectional area of the plate to increase due to strain hardening. Hence, the percentage increase of the hardness due to the load was found to be directly proportional to the increase in the load. Furthermore, the tensile test results for the parent material showed that the average Ultimate Tensile Strength (UTS) for the three samples was 308 MPa while the average Yield Strength and Percentage Elongation were 227 MPa and 38 % respectively. Similarly, the UTS of the formed components increased after the deformation of the plate, as such it can be concluded that the forming loads alter the mechanical properties of the materials by improving and strengthening the material properties.
Keywords: Applied load, forming and Mechanical Properties.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1054773
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 1427References:
[1] M. P. Groover, Fundementals of Modern Manufacturing: Materials, Processes and Systems, 4th ed. SI Version: John Wiley Sons, Inc, 2011.
[2] M. Samuel, "Experimental and numerical predictions of springback and side wall curl in U-bendings of anisotropic sheet metals," Journal of Materials Processing Technology, vol. 105, pp. 382-393, June 2000.
[3] C. Gomes, O. Onipede, and M. Lovell, "Investigation of springback in high strength anistropic steels," Journal of Materials Processong Technology, vol. 159, pp. 91-98, 2005.
[4] Sheet metal forming. Available at: www.customerpartnet.com/wu/sheetmetal- forming (Accessed October 2012).
[5] X. An Yang and F. Ruan, "A die design method for springback compensation based on displacement adjustment," International Journa lof Mechanical Sciences, vol. 53, pp. 399-406, 2011.
[6] D. S. A. Mkaddem, "Experimental approach and RSM procedure on the examinaion of springback in wiping-die bending processes," Journal of Materials Processing Technology, pp. 325-333, Feb 2007.
[7] V.G. Kouznetsova, J. van Beeck, and M.P.F.H.L. van Maris, "The mechanical behaviour of metastable austenitic steels in pure bending," Materials Science and Engineering A, vol. 528, pp. 7207-7213, 2011.
[8] ]. Y.M. Huang and D.K. Leu, "Effects of process variables on V-die process of steel sheet," International Journal of Mechanical Science, vol. 40, pp. 631-650, 1998.
[9] M.A.N. Shabara, M.D. Al-Ansary, and A.A. El-Domiaty, "Determantion of stretch-bendability of sheet-metals," International Journal of Machining Tools Manufacturing, vol. 36, pp. 635-650, 1996.
[10] M. Lui et al., "A submicron mild steel produced by simple warm deformation," Materials and Engineering A, vol. 360, pp. 101-106, 2003.
[11] D.H. Shin, C.W. Seo, J Kim, K.T. Park, and W.Y. Choo, "microstructures and mechanical properties of equal-channel angular pressed low carbon steel," Scipta Materialia, vol. 42, pp. 695-699, 2000.
[12] S.K. Panthi, N. Ramakrishnan, R. Das Gupta, and J.S. Chouhan, "Study Of Effect Of Load On Springback In Sheet Metal Bending," Trans. Indian Inst. Met., vol. 61, pp. 39-43, February 2008.
[13] S. Akinlabi, M. Shukla, E. Akinlabi, and M. Tshilidzi, "Laser beam forming of 3mm steel plate and the evolving properties," World Academy of Science, Engineering and Technology, vol. 59, 2011.