A Sustainable Design Approach for Upcycling Waste Glass

Authors: A. Vaidya Soocheta, H Seegolun

Abstract:

Recycled glass surfaces are considered upcycled when they utilize un-melted glass resources. Melted glass uses energy to transform it into a new products or slabs. The present study investigates the use of post-consumer and industrial waste glass such as bottles, jars, and beverage containers to upscale it for making interior slab surfaces. The waste glass was crushed and ground into small particles between 4.75 mm to 150 microns. Two types of solid surfaces were developed using cement and polyester resin. Three types of concrete mix were prepared using 60%, 50%, and 40% crushed glass and cement plus water in the ratio (1:1). The three concrete mix specimens were cast in plywood molds for 24 hours. They were then removed and cured in water at ambient temperature for 24 hours. Similarly, three polyester resin specimens were prepared using 60%, 50%, and 40% crushed glass with a mix of polyester resin, catalyst, and pigment. Formica plywood molds were used to cast the mixes. The specimens were cured for 6 hours. The project further reviews the properties of these upcycled glass, cement, and polyester resin surfaces. Mechanical tests such as density, compressive strength, and flexural and thermal shock were performed. Stain and chemical resistance tests, cigarette burn tests, and solid surface tests such as water absorption, and knife drop tests, were executed. The casted specimens were compared to locally available granite and slab. Specimens of concrete and resin were compared considering the quantity of waste glass used. Cost analysis demonstrates economic benefits. The recycled glass slabs meet high-performance criteria for quality and durability. The waste glass is upcycled into surfaces that exhibit a unique product and provide elegant design solutions for interior surfaces such as table tops, kitchen sinks, bowls, etc. This sustainable approach will provide a path to create new jobs in local communities. The study sets an example that employs waste management, recycling, upcycling, and responsible manufacturing to support the development of new businesses and jobs. It offers an economical and sustainable design solution, increasing the efficient use of waste resources.

Keywords: Create jobs, upcycle waste glass, design solutions, economic benefits, environmental benefits.

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