Simulation and Experimental Research on Pocketing Operation for Toolpath Optimization in CNC Milling
Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 32805
Simulation and Experimental Research on Pocketing Operation for Toolpath Optimization in CNC Milling

Authors: Rakesh Prajapati, Purvik Patel, Avadhoot Rajurkar

Abstract:

Nowadays, manufacturing industries augment their production lines with modern machining centers backed by CAM software. Several attempts are being made to cut down the programming time for machining complex geometries. Special programs/software have been developed to generate the digital numerical data and to prepare NC programs by using suitable post-processors for different machines. By selecting the tools and manufacturing process then applying tool paths and NC program are generated. More and more complex mechanical parts that earlier were being cast and assembled/manufactured by other processes are now being machined. Majority of these parts require lots of pocketing operations and find their applications in die and mold, turbo machinery, aircraft, nuclear, defense etc. Pocketing operations involve removal of large quantity of material from the metal surface. The modeling of warm cast and clamping a piece of food processing parts which the used of Pro-E and MasterCAM® software. Pocketing operation has been specifically chosen for toolpath optimization. Then after apply Pocketing toolpath, Multi Tool Selection and Reduce Air Time give the results of software simulation time and experimental machining time.

Keywords: Toolpath, part program, optimization, pocket.

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1132302

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 970

References:


[1] Krajnik P and Kopac J, 2004, “Modern machining of die and mold tools,” Journal of Materials Processing Technology, 157–158, pp. 543–552.
[2] Lamikiz A, López De Lacalle LN, Sánchez JA, Salgado MA, 2005, “Cutting force integration at the CAM stage in the high-speed milling of complex surfaces”, International Journal of Computer Integrated Manufacturing, 18(7), pp. 586 – 600.
[3] Hyun Chul Kim, 2007, “Tool path modification for optimized pocket milling,” International Journal of Production Research, 45(24), pp. 5715–5729.
[4] Zhao Zhenyu, Liu Bai, Zhang Meng, Zhou Houming, Yu Songsen, 2009, “Toolpath Optimization for high speed milling of pockets,” IEEE.
[5] Bouaziz Z and Zghal A, 2008, “Optimization and selection of cutters for 3D pocket Machining,” International Journal of Computer Integrated Manufacturing, 21(1), pp. 73 – 88.
[6] Veeramani D and Gau YS, 1997, “Selection of an optimal set of cutting-tools for a general triangular pocket,” International Journal of Production Research, 35(9), pp. 2621-2637.
[7] Soepardi A, Chaeron M, Aini F L, 2010, “Optimization Problems Related to Triangular Pocket Machining,” IEEE.
[8] Tawfik T EL-Midany, Ahmed Elkeran, Hamdy Tawfik, 2006, “Toolpath pattern comparison – contour parallel with direction parallel,” IEEE.
[9] Central Machine Tool Institute, Bangalore, 2008, “Machine Tool Design Handbook,” Tata McGraw-Hill Publishing Company Limited, New Delhi, pp. 654-661.