Fabrication, Testing and Machinability Evaluation of Glass Fiber Reinforced Epoxy Composites
Authors: S. S. Panda, Arkesh Chouhan, Yogesh Deshpande
Abstract:
The present paper deals with designing and fabricating an apparatus for the speedy and accurate manufacturing of fiber reinforced composite lamina of different orientation, thickness and stacking sequences for testing. Properties derived through an analytical approach are verified through measuring the elastic modulus, ultimate tensile strength, flexural modulus and flexural strength of the samples. The 00 orientation ply looks stiffer compared to the 900 ply. Similarly, the flexural strength of 00 ply is higher than to the 900 ply. Sample machinability has been studied by conducting numbers of drilling based on Taguchi Design experiments. Multi Responses (Delamination and Damage grading) is obtained using the desirability approach and optimum cutting condition (spindle speed, feed and drill diameter), at which responses are minimized is obtained thereafter. Delamination increases nonlinearly with the increase in spindle speed. Similarly, the influence of the drill diameter on delamination is higher than the spindle speed and feed rate.
Keywords: Delamination, FRP composite, multi response optimization, Taguchi design.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1127324
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 1233References:
[1] V. K. Srivastava, Effect of filler on fracture of short glass fiber reinforced epoxy,1989 pp. 113-119
[2] Mukul Kant Paliwal, Sachin Kumar Chaturvedi, An Experimental Investigation of Tensile Strength of Glass Composite Materials with Calcium Carbonate (CaCO3) Filler, International Journal of Emerging trends in Engineering and Development, Issue 2, Vol. 6, 2012.
[3] Patil Deogonda, Vijaykumar N Chalwa, Mechanical Property of Glass Fiber Reinforcement Epoxy Composites, International Journal of Scientific Engineering and Research (IJSER),Volume 1 Issue 4, December 2013
[4] Manwar Hussain, Atsushi Nakahira, Koichi Niihara, Mechanical property improvement of carbon fiber reinforced epoxy composites by Al2O3 filler dispersion, Elsevier,1995, 185-191
[5] Esmael Adem, Mechanical Characterization of E-Glass Reinforced with Epoxy &polyester Composite for Automotive body Application, Addis Ababa University, 2013.
[6] Nunes J.P., Pouzada A. S., Bernardo C. A., 2001 March, The use of a three-point support flexural test to predict the stiffness of anisotropic composite plates in bending, Polymer Testing 21(2002), pg 27-33, www.elsevier.com/locate/polytest
[7] Chamis C., 1974 March, Analysis of the three-point-bend test for materials with unequal tension and compression properties, NASA TN D-7572, NASA technical notes
[8] Eneyew E., 1Ramulu M., October-December 2014, Experimental study of surface quality and damage when drilling CFRP composites, Volume 3 Issue 4, Pages 354-362, Journal of Materials Research and Technology
[9] Nagaraja, Herbert M.A., Shetty D, Shetty R, Murthy BRN, June 2013, Investigation into the effects of process parameters on delamination during drilling of BD-CFRP composite using Taguchi design of experiments and response surface methodology, Volume 4 Issue 3 pp. 136-148, International Journal of Mechanical Engineering and Technology
[10] Cauich-Cupul J.I., Valadez-Gonzalez A., Herrera-Franco P.J., Effect of moisture absorption on micromechanical behavior of carbon fiber-epoxy matrix composites, 16th International Conference on Composite Materials
[11] Sanjeevamurthy G.C., Srinivas G.R., September 2012, Sisal/coconut coir natural fiber-epoxy matrix composites: water absorption and mechanical properties, International Journal of Engineering and Innovative Technology, Vol.2, Issue 3
[12] Hanter F.H., Hasan H.S., September 2011, effect of water absorption on hardness property for epoxy composites reinforced by glass fibres, Journal of University of Anbar for pure science, Vol.5 No. 3
[13] Phadke M.S, Quality Engineering Using robust Design (Prentice Hall, Englewood, Cliffs, NJ, 1989).