Optimum Turbomachine Selection for Power Regeneration in Vapor Compression Cool Production Plants
Authors: S. B. Alavi, G. Cerri, L. Chennaoui, A. Giovannelli, S. Mazzoni
Abstract:
Power Regeneration in Refrigeration Plant concept has been analyzed and has been shown to be capable of saving about 25% power in Cryogenic Plants with the Power Regeneration System (PRS) running under nominal conditions. The innovative component Compressor Expander Group (CEG) based on turbomachinery has been designed and built modifying CETT compressor and expander, both selected for optimum plant performance. Experiments have shown the good response of the turbomachines to run with R404a as working fluid. Power saving up to 12% under PRS derated conditions (50% loading) has been demonstrated. Such experiments allowed predicting a power saving up to 25% under CEG full load.
Keywords: Compressor, Expander, Power Saving, Refrigeration Plant, Turbine, Turbomachinery Selection, Vapor Pressure Booster.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1100234
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 2322References:
[1] Borlein, Energy Savings in Commercial Refrigeration Equipment: Low Pressure Control, White paper, Schneider Electric; August 2011.
[2] New Refrigeration Cycle to Improve 100 – Year - Old Technology. Calmac Manufacturing Corporation; October - December 2001.
[3] N.Q. Minh, N.J. Hewitt and P.C. Eames, Improved Vapor Compression Refrigeration Cycles: Literature Review and Their Application to Heat Pumps. International Refrigeration and Air Conditioning Conference. Paper 795; 2006.
[4] J. Sarkar, Ejector Enhanced Vapor Compression Refrigeration and Heat Pump Systems - A Review, Renewable and Sustainable Energy Reviews 16, 6647-6659; August 2012.
[5] J. Yu, H. Zhao and Y. Li, Application of an Ejector in Auto Cascade Refrigeration Cycle for the Performance Improvement, International Journal of Refrigeration, vol.31, pp.279-286; 2008.
[6] Y. Zhu and P. Jiang, Hybrid Vapor Compression Refrigeration System with an Integrated Ejector Cooling Cycle, International Journal of Refrigeration, vol.35, pp. 68-78; 2012.
[7] A. Selvaraju and A. Mani, Experimental Investigation on R134a Vapor Ejector Refrigeration System, International Journal of Refrigeration, vol.29, pp.1160-1166; 2006.
[8] L. Kairouani, M. Elakhdar, E. Nehdi and N. Bouaziz, Use of Ejectors in a Multi-Evaporator Refrigeration System for Performance Enhancement, International Journal of Refrigeration, Vol.32, pp.1173-1185; 2009.
[9] A. Prakash, Improving the Performance of Vapor Compression Refrigeration System by Using Sub–Cooling and Diffuser, International Journal of Engineering, Business and Enterprise Applications, ISSN (Print): 2279-0020, IJEBEA 13-129; 2013.
[10] K.H. Reddy et al., Improvement of Energy Efficiency Ratio of Refrigerant Compressor, International Journal of Scientific & Technology Research, Volume 2, ISSN 2277-8616, Issue 5; May 2013.
[11] E. Elgendy, Parametric Study of a Vapor Compression Refrigeration Cycle Using a Two-Phase Constant Area Ejector, International Journal of Mechanical, Aerospace, Industrial and Mechatronics Engineering, Vol.: 7 No: 8; 2013.
[12] N. Upadhyay, To Study the Effect of Sub-Cooling and Diffuser on the Coefficient of Performance of Vapour Compression Refrigeration System, International Journal of Research in Aeronautical and Mechanical Engineering, Vol. 2, Issue. 6, pgs. 40-44; June 2014.
[13] D.T. Reindl and H. Hong, Evaluation of Liquid Pressure Amplifier Technology, International Journal of Air Conditioning and Refrigeration, vol.13, pp.119-127; 2005.
[14] A. Hadawey, Y.T. Ge and S. A. Tassou, Energy Saving Trough Liquid Pressure Amplification in a Dairy Plant Refrigeration System. CEBER Brunel University Uxbridge Middlesex, UB8 3PH, UK.
[15] DOE, Liquid Refrigerant Pumping Technology for Improving Refrigeration Performance and Capacity, New Technology Demonstration Program, U.S. Department of Energy
[16] M.F. Taras, A. Lifson and T.J. Dobmeier, Refrigerant Cycle with Tandem Economized and Conventional Compressors. United States Patent; Patent No.: Us 6.955.058 B2; Date of Patent: Oct.18, 2005.
[17] M.J. Andres, Expendable Turbine Driven Compression Cycle Cooling System, United States; Patent Application Publication; Pub. No.: Us 2007/0193301 A1; Pub. Date: Aug.23, 2007.
[18] A. Lifson and M.F. Taras, Refrigerant System with Variable Capacity Expander. United States; Patent Application Publication; Pub. No.: Us 2010/0031677 A1; Pub. Date: Feb.11, 2010.
[19] J.W. Bush, W.P. Beagle and B. Mitra, Refrigerating System with Parallel Staged Economizer Circuits Using Multistage Compression, United States; Patent Application Publication; Pub. No.: Us 2010/0223938 A1; Pub. Date: Sep.9, 2010.
[20] B. Mitra, W.P. Beagle and J.W. Bush, Refrigerating System with Parallel Staged Economizer Circuits Discharging to Interstage Pressures of a Main Compressor, United States; Patent Application Publication; Pub. No.: Us 2010/0223939 A1; Pub. Date: Sep.9, 2010.
[21] M. Ascani, Refrigerating Device and Method for Circulating a Refrigerating Fluid Associated With it, United States Patent; Patent No.: Us 8,505,317 B2; Date of Patent: Aug.13, 2013.
[22] M. Ascani, G. Cerri and E. De Francesco, Power Reduction in Vapour Compression Cooling Cycles by Power Regeneration, The 69th Conference of the Italian Thermal Machines Engineering Association, ATI2014, September 10 – 12, 2014.
[23] G. Cerri, Sviluppo di un impianto per produzione del freddo criogenico mediante rigenerazione e sviluppo del gruppo scambiatore-espansorecompressore ational (SEC), Compressors and Expanders State of the Art Technical Report OR2 – A2.2 SEC Cold Energy Project, 2012.
[24] S.L. Dixon, CA. Hall, Fluid Mechanics and Thermodynamics of Turbomachinery, Butterworth Heinemann, Sixth Edition, 2010.
[25] O.E. Baljè, Turbomachines: A Guide to Design, Selection, and Theory, John Wiley and Sons, New York; 1980.
[26] A. Whitfield, N.C. Baines, Design of Radial Turbomachines, John Wiley and Sons, New York, USA; 1990.
[27] G. Cerri, Organic Fluid Turbines for Various Engine Power Level Turbochargers, The 33rd ASME International Gas Turbine and Aeroengine Congress, ASME pap. 88–GT–1, Amsterdam, Netherlands, June 5 – 9, 1988.
[28] G. Cerri, A Simultaneous Solution Method Based on a Modular Approach for Power Plant Analyses and Optimized Designs and Operations, International Gas Turbine and Aeroengine Congress, ASME paper 96–GT–302, Birmingham, UK, June 10–13, 1996.