Pulsed Laser Deposition of Fe-Based Metallic Glasses with Enhanced Mechanical Strength and Corrosion Resistance

Authors: Ali Obeydavi, Majid Rahimi

Abstract:

This study investigates the synthesis and characterization of Fe-Cr-Mo-Co-C-B-Si thin film metallic glasses fabricated using the pulsed laser deposition (PLD) technique on silicon wafer and 304 stainless steel substrates. The effects of laser pulse numbers (20,000; 30,000; 40,000) and energies (130, 165, 190 mJ) on the microstructural, mechanical, and corrosion properties of the deposited films are systematically examined. A detailed analysis of the relationship between the PLD parameters and the resulting material properties is presented, focusing on how variations in pulse numbers and laser energies influence the deposition rate, film thickness, and structural evolution. Comprehensive characterization techniques, including grazing incidence X-ray diffraction, field emission scanning electron microscopy, atomic force microscopy, and transmission electron microscopy with selected area electron diffraction, are employed to assess the amorphous structure and surface morphology. Our results demonstrate that increasing pulse numbers and laser energies enhance the deposition rate and film thickness, leading to significant changes in the films' microstructure and properties. Nanoindentation tests reveal that the hardness and elastic modulus of the amorphous thin films significantly exceed those of the 304 stainless steel substrate. Moreover, electrochemical polarization and impedance spectroscopy show that the Fe-based metallic glass coatings exhibit superior corrosion resistance compared to the stainless steel substrate. These findings emphasize the strong influence of PLD parameters on the structural and property evolution of metallic glasses, with the unique amorphous structure contributing to enhanced mechanical and corrosion performance. This work highlights the potential of Fe-Cr-Mo-Co-C-B-Si metallic glass coatings as protective materials in aggressive environments, offering new insights into optimizing PLD processes for improved material properties.

Keywords: silicon wafer, laser energies, corrosion resistance, Fe-based metallic glass