Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 30075
Investigation on Machine Tools Energy Consumptions

Authors: Shiva Abdoli, Daniel T. Semere

Abstract:

Several researches have been conducted to study consumption of energy in cutting process. Most of these researches are focusing to measure the consumption and propose consumption reduction methods. In this work, the relation between the cutting parameters and the consumption is investigated in order to establish a generalized energy consumption model that can be used for process and production planning in real production lines. Using the generalized model, the process planning will be carried out by taking into account the energy as a function of the selected process parameters. Similarly, the generalized model can be used in production planning to select the right operational parameters like batch sizes, routing, buffer size, etc. in a production line. The description and derivation of the model as well as a case study are given in this paper to illustrate the applicability and validity of the model.

Keywords: Process parameters, cutting process, energy efficiency, Material Removal Rate (MRR).

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1093404

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 2998

References:


[1] Jeffery B.Dahmus, Timothy G.Gutowski. Anhaeim, "An Environmental Analysis of Machining,”. ASME International Mechanical Engineering Congress and RD&D Expo, 2004.
[2] Wen Li, Andre Zein, Sami Kara, Christoph Herrmann, "An Investigation into Fixed Energy Consumption of Machine Tools,” 18th CRIP International conference on Life Cycle Engineering Technische Universität Braunschewig, Braunschewig, 2011.
[3] Nancy Diaz, Moneer Helu, Andrew Jarvis, Stefan Tönissen, David Dornfeld, Ralf Schlosser, "Strategies for Minimum Energy Operation for Precision Machining," Laboratory for Manufacturing and Sustainability in UC, Barkely, 2009.
[4] M. Mori, M. Fujishima, Y. Inamasu, Y. Oda, "A study on energy efficiency improvement for machine tools,” CIRP Annals - Manufacturing Technology, vol. 60, no. 1, 2011.
[5] F.Dragannescu,M. Gheorghe, C.V.Dion "Models of Machine Tool Efficicency and Spesific Consumed Energy”, Materials Processing Technology 141(1).P9-15.
[6] S.Kara, W. Li., "Unit process energy consumption models for material removal processes,” Manufacturing Technology, vol. 40, no. 1, P. 37-40, 2011.
[7] M.F. Rajemi, P.T. Mativenga, A. Aramcharoen, "Sustainable machining: selection of optimum turning conditions based on minimum energy considerations,” Cleaner production, vol. 18, no. 10-11, 2010.
[8] Yan He, Fei Liu1, Tao Wu, F. P Zhong, B. Peng, "Analysis and Estimation of Energy Consumption for Numerical Control,” Proceeding of the Instituation of Mechanical Engineers, Part BJournal of Mechanical of Engineering Manufacture, P. 255-266, 2012.
[9] M.Alauddin, M.A. El Baradie, M.S.J. Hashmi, "”Prediction of tool life in end milling by response surafce methodology,” Material Processing Technology, vol. 71, no. 3, P. 456-465, 1997.
[10] D.K. Ojha, U.S.Dixit, "an economic and reliable tool life estimation procedure for turning,” Advance Manufacuring Technology, P. 726-732, 2005.
[11] WANG Ting, ZHANG Shiqiang, "Study on Linear Correlation Coecient and Nonlinear Correlation Coecient in Mathematical Statistics," Studies in Mathematical Sciences, vol. 3, P. 58-63, 2011
[12] DuraiMatinsuresh Babu, Mouleeswaran Senthil Kumar, Jothiprakash Vishnuu., "Optimization of Cutting Parameters for CNC Turned Parts Using Taguchi’s Technique," International journal of engineering, no. FASCICULE3(ISSN1584-2673), 2012.