The Effect of Failure Rate on Repair and Maintenance Costs of Four Agricultural Tractor Models
Authors: Fatemeh Afsharnia, Mohammad Amin Asoodar, Abbas Abdeshahi
Abstract:
In economical evaluation literature, although the combination of some variables such as repair and maintenance costs and accumulated use hours has been widely considered in determining of optimum life for tractor, no investigation has indicated the influence of failure rate on repair and maintenance costs. In this study, the owners of three hundred tractors, which include Massey Ferguson, John Deere and Universal, were interviewed, from five regions of Khouzestan Province. A regression model was used to predict the tractors annual repair and maintenance costs based on failure rate. Results showed that the maximum percentage of annual repair and maintenance costs occurred in engine parts for MF285, JD3140 and U650 tractors while these costs for tire, ring, ball bearing and operator seat were higher compared to other MF399 tractor systems. According to the results of the regression, the failure rate increase would lead to annual repair and maintenance costs increase for all tractors. But, of all the tractors, repair and maintenance costs of JD3140 tractors extremely affected by the failure rate increase.
Keywords: Failure rate, tractor, annual repair and maintenance costs, regression model, Khouzestan.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1091964
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 4305References:
[1] Gifford R.C., Rijk A.G., 1980. Economic and Social Commission for Asia and the Pacific (ESCAP), Regional Network for Agricultural Machinery.
[2] Anderson A.W., 1988. ASAE Paper No. 88-1057.
[3] Singh G., 1997. Central Institute of Agricultural Engineering, Nabi Bagh, Berasia Road, Bhopal, India.
[4] Singh G., Chandra H., 2002. Central Institute of Agricultural Engineering, Nabi Bagh, Berasia Road, Bhopal, India.
[5] Bowers W., Hunt D.R., 1970. Trans. of the ASAE, 13: 806-809.
[6] Fairbanks G.E., Larson G.H., Chung D.S., 1971. Trans. of the ASAE, 14: 98-101.
[7] Rotz C.A., Bowers W., 1991. ASAE Paper No. 91-1531.
[8] Hunt D., 1983. Farm power and machinery management. Iowa State University Press: 352.
[9] Shoup W.D., Allbritton M.K., Snaw L.N., 1983. Machine reliability guidelines for citrus and vegetable equipment. ASAE Paper No. 83-1082.
[10] Ward S.M., Cunney M.B., McNulty P.B., 1985a. Repair costs and reliability of silage mechanization systems. Trans. ASAE, 28(3): 722-725.
[11] Say S.M., Isık A., 1997. Tarım makinalarıyla çalısmada arızalanma oranı ve güvenilirlik değerlerinin belirlenmesi (in Turkish). Tarımsal Mekanizasyon 17. Ulusal Kongresi 17-19 Eylül 1997: 130-137.
[12] Elbashir A.H., 1996. Tillage for sugar cane in Sudan with special reference to Kenana, PhD Thesis, 1996 university of Khartoum, faculty of agricultural.
[13] Musa Abbas O., Ibrahim Mohammad H., Abdelgadir Omer N., 2011. Development of predictive markov-chain condition- based tractor failure analysis algorithm. Research Journal of Agriculture and Biological Sciences, 7(1): 52-67.
[14] Jacobs C.O., Harrell W.R., Shinn G.C., 1983. Agricultural power and machinery, McGraw-Hill, Inc. New York.
[15] Hunt D., 1971. Equipment reliability: Indiana and Illinois data. Transactions of the ASAE, 14(5): 742-746.
[16] Dodson B., 1994. Determining the optimum schedule for preventive maintenance. Quality Engineering, 6(4): 667-679.
[17] Ward S.M., McNulty P.H., Cunney M.B., 1985b. Repair costs of 2 and 4 WD tractors. Transactions of the ASAE, 28(4): 1074-1076.
[18] Inns F.M., 1978. Operational aspect of tractor use in developing countries - A case for the small tractor, The Agriculture Engineer, Summer Issue: 52-54.
[19] Adekoya L.O., Otono, P.A., 1990. Repair and maintenance costs of agricultural tractors in Nigeria. Tropical Agriculture, April Issue, 67(2): 119-122.
[20] Aneke D.O., 1994, A Survey of farm power problem in Nigeria. Applied Engineering in Agriculture, 10(5): 623-626.
[21] Babatunde O.O., 1996. An appraisal of the problem of wheeled tractors used in Nigerian Agriculture. Agricultural Mechanization in Asia, Africa and Latin America, 27(3): 23-26.
[22] Farrow S., Shepherd J.F., Waelti H., 1980. A regional test of machinery repair cost equations. ASAE Paper No. 80-1017.
[23] Rotz C.A., 1987. A standard model for repair costs of agricultural machinery. AppliedEngineering in Agriculture 3(1): 3-9.
[24] Gliem J.A., Stinson D.M., Carpenter T.G., Holmes R.G., Ozcan H.E., 1986. Updated variable costs of farm machinery operation in Ohio. ASAE paper No. 86-1024.
[25] Gliem J.A., Persinger K.M., Carpenter T.G., Holmes R.G., 1989. A comparison of ASAE estimated tractor and combine repair and maintenance costs to actual repair and maintenance costs of selected farms. ASAE paper No. 89-1024.
[26] ASABE, 2006. ASABE standards-test and reliability guidelines, ASAE EP496.3. American Society of Agricultural Engineers. St. Joseph, MI: 49085-49659.
[27] Billinton R., Allan, R.N., 1992. Reliability evaluation of engineering systems (concepts and techniques). New York, London, Plenum Press: 453.
[28] Tufts R.A., 1985. Failure cause, frequency, and repair for forest harvesting equipment. Transactions of the American Society of Agricultural Engineers, 28 (4):1673-1677.
[29] Khob bakht G., Ahmadi, H., Akram A., 2010. Determination of optimum life for MF285 tractor based on repair and maintenance costs: a case study in center region of Iran. Journal of Agriculture Technology, 6(4): 673-686.
[30] Duncan D.B., 1955. Multiple range and multiple F tests. Biometrics, 11: 1-42.
[31] Ishola T.A., Adeoti J.S., 2004. A study of farm tractors reliability in Kwara state of Nigeria. 5TH international conference and 26TH Annual General Meeting Ilorin: 75-84. Fatemeh Afsharnia