Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 33122
Numerical Analysis of Flow through Abrasive Water Suspension Jet: The Effect of Garnet, Aluminum Oxide and Silicon Carbide Abrasive on Skin Friction Coefficient Due To Wall Shear and Jet Exit Kinetic Energy
Authors: Deepak D, Anjaiah D, Yagnesh Sharma N.
Abstract:
It is well known that the abrasive particles in the abrasive water suspension has significant effect on the erosion characteristics of the inside surface of the nozzle. Abrasive particles moving with the flow cause severe skin friction effect, there by altering the nozzle diameter due to wear which in turn reflects on the life of the nozzle for effective machining. Various commercial abrasives are available for abrasive water jet machining. The erosion characteristic of each abrasive is different. In consideration of this aspect, in the present work, the effect of abrasive materials namely garnet, aluminum oxide and silicon carbide on skin friction coefficient due to wall shear stress and jet kinetic energy has been analyzed. It is found that the abrasive material of lower density produces a relatively higher skin friction effect and higher jet exit kinetic energy.Keywords: Abrasive water suspension jet, Skin friction coefficient, Jet kinetic energy, Particulate loading, Stokes number.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1082367
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 2191References:
[1] M.Hashish, "Observations of Wear of Abrasive Waterjet Nozzle Materials", Journal of Tribology, Vol-116, 1994, pp. 439-444
[2] Janet Folkes, "Waterjet - an innovative tool for manufacturing", Journal of Materials Processing Technology, Volume 209, Issue-20, 2009, pp. 6181-6189.
[3] T. Nguyen, D.K. Shanmugam and J. Wang, "Effect of liquid properties on the stability of an abrasive waterjet", International Journal of Machine Tools and Manufacture, Volume 48, Issue 10, pp 1138-1147, 2008.
[4] Amar Patnaik, Alok Satapath, Navin Chand, N.M. Barkoula and Sandhyarani Biswas, "Solid particle erosion wear characteristics of fiber and particulate filled polymer composites: A review", Wear ,Vol - 268, Issues 1-2, PP. 249-263, 2010 .
[5] D.Anjaiah and A.M.Chincholkar, "Cutting of glass using low pressure abrasive water suspension jet with the addition of zycoprint polymer", in Proc. of 19th International Conference on Water Jetting, BHR Group, UK, 2008, pp.105-119.
[6] Madhusarathi Nanduri, David G. Taggart , Thomas J. Kim, "The effects of system and geometric parameters on abrasive water jet nozzle wear", International Journal of Machine Tools & Manufacture, Vol - 42, pp. 615 - 623, 2002.
[7] G. Hu, W. Zhu, T. Yu, and J. Yuan, "Numerical simulation and experimental study of liquid-solid two-phase flow in nozzle of DIA jet", Proceedings of the IEEE International conference industrial informatics (INDIN 2008), Daejeon, Korea, July 13-16th 2008.
[8] Deepak. D, Anjaiah D and Yagnesh Sharma, "Numerical analysis of flow through abrasive water suspension jet: the effect of abrasive grain size and jet diameter ratio on wall shear", International Journal of Earth Sciences and Engineering, Vol. 04, no 04 spl, pp. 78-83, ISSN 0974- 5904
[9] A.C. Phase and C. Equation, "Numerical simulation on flow field of premixed abrasive water jet nozzle", IEEE-2008 Asia Simulation Conference-7th Intl. Conf. on Sys. Simulation and Scientific Computing, 2008, pp. 247-251.
[10] Z. Shangxian, L. Yan, W. Quan, B. Discretization, and G. Space, "Track calculation and numerical simulation on particles in high pressure abrasive water jet nozzle", IEEE International Conference on Measuring Technology and Mechatronics Automation 2010, pp. 1039-1042.
[11] B.K.Gandhi, "Study of the parametric dependence of erosion wear for the parallel flow of solid -liquid mixtures", Tribology International, vol.32, 1999, pp.275-282.
[12] G. Fowler, I.R. Pashby, and P.H. Shipway, "The effect of particle hardness and shape when abrasive water jet milling titanium alloy Ti6Al4V", Materials Science, vol - 266, pp. 613-620, 2009.
[13] G.J. Brown, "Erosion prediction in slurry pipeline tee-junctions", applied mathematical modeling", vol. 26, 2002, pp.155-170.
[14] L.J.Graham, D. Lester, and J. Wu, "Slurry erosion in complex flows: experiment and CFD", Seventh International Conference on CFD in the Minerals and Process Industries, CSIR, Melbourne, Australia, 2009, pp.1-6.
[15] Fluent user-s guide, Volume I to IV.
[16] Patankar S.V. and D.B. Spalding, "A calculation procedure for heat, mass and momentum transfer in three-dimensional parabolic flows", International Journal of Heat Mass Transfer, 1972, vol. 15, pp. 1787- 1796.
[17] U. Anand and J. Katz, "Prevention of Nozzle Wear in Abrasive Water Suspension Jets (AWSJ) Using Porous Lubricated Nozzles", Journal of Tribology, vol. 125, 2003, p. 168.
[18] B. Mann, "Particle erosionÔÇöa new concept of flow visualization and boundary layer investigations of rotating machines at high Reynolds numbers", Wear, vol. 223, 1998, pp. 110-118.
[19] E. Ness, "Abrasion and erosion of hard materials related to wear in the abrasive waterjet", Wear, vol. 196, 1996, pp. 120-125.
[20] V.N. Pi and N.Q. Tuan, "A Study on Nozzle Wear Modeling in Abrasive Waterjet Cutting", Advanced Materials Research, vol. 76-78, 2009, pp. 345-350.
[21] T. Mabrouki, K. Raissi, and A. Cornier, "Numerical simulation and experimental study of the interaction between a pure high-velocity waterjet and targets: contribution to investigate the decoating process", Evolution, 2000, pp. 260-273.
[22] Ling J., Skudarnov, P. V., Lin, C. X., & Ebadian, M. A., "Numerical investigations of liquid- solid slurry flows in a fully developed turbulent flow region", International Journal of Heat and Fluid Flow, vol- 24, 2003, pp 389-398.
[23] Deepak D, Anjaiah D, Vasudeva Karanth K. & N. Yagnesh Sharma, "CFD Simulation of Flow in an Abrasive Water Suspension Jet: The Effect of Inlet Operating Pressure and Volume Fraction on Skin Friction and Exit Kinetic Energy", Advances in Mechanical Engineering, Vol 2012, doi:10.1155/2012/186430.