Reciprocating Compressor Optimum Design and Manufacturing with Respect to Performance, Reliability and Cost
Authors: A. Almasi
Abstract:
Reciprocating compressors are flexible to handle wide capacity and condition swings, offer a very efficient method of compressing almost any gas mixture in wide range of pressure, can generate high head independent of density, and have numerous applications and wide power ratings. These make them vital component in various units of industrial plants. In this paper optimum reciprocating compressor configuration regarding interstage pressures, low suction pressure, non-lubricated cylinder, speed of machine, capacity control system, compressor valve, lubrication system, piston rod coating, cylinder liner material, barring device, pressure drops, rod load, pin reversal, discharge temperature, cylinder coolant system, performance, flow, coupling, special tools, condition monitoring (including vibration, thermal and rod drop monitoring), commercial points, delivery and acoustic conditions are presented.
Keywords: Design, optimum, reciprocating compressor.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1327762
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 9888References:
[1] Heinz P. Bloch, "Compressor and Modern Process Application", John Wiley and Sons, 2006, pp 3-21.
[2] Heinz P. Bloch, "A Practical Guide To Compressor Technology", Second Edition, John Wiley and Sons, 2006, pp 1-120.
[3] W. A. Griffith, E. B. Flanagan, "Online Continuous Monitoring of Mechanical Condition and Performance For Critical Reciprocating Compressors", Proceeding of the 30th Turbo-machinery Symposium, Texas A&M University, Houston, TX, 2001.
[4] Heinz P. Bloch and John J. Hoefner, "Reciprocating Compressors Operation & Maintenance", Gulf Publishing Company, 1996.
[5] S. Foreman, "Compressor Valves and Unloaders for Reciprocating Compressors - An OEM's Perspective", Dresser-Rand Technology Paper, http://www.dresser-rand.com/e-tech/recip.asp.
[6] Steve Chaykosky, "Resolution of a Compressor Valve Failure: A Case Study", Dresser-Rand Technology Report, Dresser-Rand Technology Paper, http://www.dresser-rand.com/e-tech/recip.asp.
[7] Massimo Schiavone, "Evaluation of The Flow Coefficient of Cylinder Valves", Compressor Tech Two¨, pp. 48-50, April 2007.
[8] Robin S. Wilson, "Reciprocating Compressor: Reliability Improvement Focusing on Compressor Valves", Piston and Sealing Technology, Compressor Optimization Conference, Aberdeen, 30-31 January 2007.
[9] Steven M. Schultheis, Charles A. Lickteig, Robert Parchewsky, "Reciprocating Compressor Condition Monitoring", Proceeding of the Thirty Sixth Turbomachinery, pp 107-113, 2007.
[10] Stephen M. Leonard, "Increasing the Increase Reliability of Reciprocating Hydrogen Compressors", Hydrocarbon Processing, pp. 67-74, January 1996.
[11] "Reciprocating Compressor for Petroleum, Chemical and Gas Service Industries", API 618 5th edition, December 2007.
[12] Royce N. Brown, "Compressors Selection and Sizing", Third Edition, Gulf Publishing, 2005.
[13] Dwayne Hickman, "Specifying Required Performance When Purchasing Reciprocating Compressor" - Part I, II, Compressor Tech Two, August - September-October 2007.
[14] Enzo Giacomelli, Fabio Falciani, Guido Volterrani, Riccardo Fani, Leonardo Galli, "Simulation of Cylinder Valves For Reciprocating Compressors", Proceeding of ESDA 2006, 8th Biennial ASME Conference on Engineering Systems Design and Analysis, July 4-7, 2006, Torino, Italy.
[15] Ian Cameron, "Thomassen Prescience Pays Dividends", Compressor Tech Two, pp 12-13, November 2007.
[16] A. Eijk, J.P.M. Smeulers, L.E. Blodgett, A.J. Smalley, "Improvements And Extensive to API 618 Related To Pulsation And Mechanical Response Studies", The Resip - A State of Art Compressor, European Forum for Reciprocating Compressor, Dresden, 4-5 Nov. 1999.
[17] Brain C. Howes, Shelley D. Greenfield, "Guideline in Pulsation Studies for Reciprocating Compressors", Proceeding of IPC 02, 4th International Pipeline Conference, Calgery, Alberta, Canada, Sep. 29 - Oct.3, 2002.
[18] Shelley Greenfield and Kelly Eberle, "New API Standard 618 (5 TH ED.) And Its Impact on Reciprocating Compressor Package Design" - Part I, II and III, Compressor Tech Two, June - July - August 2008.
[19] Alberto Guilherme Fagundes, Nelmo Furtado Fernandes, Jose Eduardo Caux, "On-line Monitoring of Reciprocating Compressors", NPRA Maintenance Conference, San Antonio, May 25-28, 2004.
[20] Kelly Eberle and Chris Harper, "Dynamic Analysis Of Reciprocating Compressors On FPSO Topside Modules" - Part I & II, Compressor Tech Two, pp 10-16 and pp 42-48, April & May 2007.