Energy Consumption and Surface Finish Analysis of Machining Ti6Al4V
Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 33122
Energy Consumption and Surface Finish Analysis of Machining Ti6Al4V

Authors: Salman Pervaiz, Ibrahim Deiab, Amir Rashid, Mihai Nicolescu, Hossam Kishawy

Abstract:

Greenhouse gases (GHG) emissions impose major threat to global warming potential (GWP). Unfortunately manufacturing sector is one of the major sources that contribute towards the rapid increase in greenhouse gases (GHG) emissions. In manufacturing sector electric power consumption is the major driver that influences CO2 emission. Titanium alloys are widely utilized in aerospace, automotive and petrochemical sectors because of their high strength to weight ratio and corrosion resistance. Titanium alloys are termed as difficult to cut materials because of their poor machinability rating. The present study analyzes energy consumption during cutting with reference to material removal rate (MRR). Surface roughness was also measured in order to optimize energy consumption.

Keywords: Energy Consumption, CO2 Emission, Ti6Al4V.

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1075118

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 2790

References:


[1] P. T. Mativenga, and M. F. Rajemi, "Calculation of optimum cutting parameters based on minimum energy footprint," CIRP Annals - Manufacturing Technology, vol 60, pp. 149 - 152, 2011.
[2] B. Y. Lee, and Y. S. Tarngb, "Cutting-parameter selection for maximizing production rate or minimizing production cost in multistage turning operations," Journal of Materials Processing Technology, vol 105, pp. 61-66, 2000.
[3] A. A. Munoz, and P. Sheng, " An analytical approach for determining the environmental impact of machining processes," Journal of Materials Processing Technology, vol. 53, pp. 736-758, 1995.
[4] D. N. Kordonowy, "A power assessment of machining tools," Bachelor of Science Thesis in Mechanical Engineering, Massachusetts Institute of Technology, Massachusetts, 2002.
[5] H. Narita, N. Desmira, and H. Fujimoto, "Environmental burden analysis for machining operation using LCA method," The 41st CIRP Conference on Manufacturing Systems, 2008, 65 - 68.
[6] S. Hu, F. Liu, Y. He, and T. Hu, "An on-line approach for energy efficiency monitoring of machine tools," Journal of cleaner production, vol. 27, pp. 133 - 140, 2012.
[7] R. Drake, M. B. Yildirim, J. Twomey, L. Whitman, J. Ahmad, and P. Lodhia, "Data collection framework on energy consumption in manufacturing," Proceedings from Institute of Industrial Engineers Research Conference, Orlando, Florida, 2006.
[8] N. Diaz, S. Choi, M. Helu, Y. Chen, S. Jayanathan, Y. Yasui, D. Kong, S. Pavanaskar, D. Dornfeld, " Machine tool design and operation stragtegies for green manufacturing," Proceedings of the 4th CIRP International Conference on High Performance Cutting, 2011.
[9] S. Kara, W. Li, "Unit process energy consumption models for material removal processes," CIRP Annals - Manufacturing Technology, vol. 60, pp. 37 - 40, 2011.
[10] M. F. Rajemi, P. T. Mativenga, A. Aramcharoe, "Sustainable machining: selection of optimum turning conditions based on minimum energy considerations," Journal of Cleaner Production, vol 18 (10 - 11), pp. 1059-1065.
[11] O. I. Avram and P. Xirouchakis, "Evaluating the use phase energy requirements of a machine tool system," Journal of Cleaner Production vol 19 (6-7), pp. 699-711, 2011.
[12] M. H. Cetin, B. Ozcelik, E. Kuram, E. Demirbas, "Evaluation of vegetable based cutting fluids with extreme pressure and cutting parameters in turning of AISI 304L by Taguchi method," Journal of Cleaner Production, vol 19 (17-18), pp. 2049-2056, 2011.
[13] W. Li, and S. Kara, "An empirical model for predicting energy consumption of manufacturing processes: a case of turning process," Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, vol.225 (9), pp.1636-1646, 2011.
[14] T. Gutowski, J. Dahmus, A. Thiriez, "Electrical energy requirements for manufacturing processes," Proceedings of 13th CIRP International Conference on LCE, Leuven, 2006.
[15] T.H.C. Childs, K. Sekiya, R. Tezuka, Y. Yamane, D. Dornfeld, D.E. Lee, S. Min, P.K. Wright, "Surface finishes from turning and facing with round nosed tools," Annals of CIRP, vol-57, pp.89-92, 2008.
[16] O.B. Abouelatta, and J. Madi, "Surface roughness prediction based on cutting parameters and tool vibration in turning operations," Journal of Materials Processing Technology, 118, pp.269-277, 2001.
[17] P. A. Viktor, and S. Shvets, "The Assessment of plastic deformation in metal cutting," Journal of Materials Processing Technology, vol 146 - 02, pp.193-202, 2004.
[18] D. G. Flom, "High-Speed Machining,"' in: Bruggeman and Weiss (eds.) Innovations in Materials Processing, Plenum Press, 1983, pp. 417-439.
[19] E. F. Smart, and E. M. Trent, "Temperature distributions in tools used for cutting iron, titanium and nickel," Int. J. Prod. Res., vol 13, 265-290, 1975.
[20] T. D. Marusich, "Effects of friction and cutting speed on cutting force," Proceedings of ASME Congress, November 11-16, New York, 2001.