Mechanical Properties of D2 Tool Steel Cryogenically Treated Using Controllable Cooling
Authors: A. Rabin, G. Mazor, I. Ladizhenski, R. Z. Shneck
Abstract:
The hardness and hardenability of AISI D2 cold work tool steel with conventional quenching (CQ), deep cryogenic quenching (DCQ) and rapid deep cryogenic quenching heat treatments caused by temporary porous coating based on magnesium sulfate was investigated. Each of the cooling processes was examined from the perspective of the full process efficiency, heat flux in the austenite-martensite transformation range followed by characterization of the temporary porous layer made of magnesium sulfate using confocal laser scanning microscopy (CLSM), surface and core hardness and hardenability using Vickers hardness technique. The results show that the cooling rate (CR) at the austenite-martensite transformation range has a high influence on the hardness of the studied steel.
Keywords: AISI D2, controllable cooling, magnesium sulfate coating, rapid cryogenic heat treatment, temporary porous layer.
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 367References:
[1] "Industeel D2," ArcelorMittal, 11 February 2022. (Online). Available: https://industeel.arcelormittal.com/fichier/ds-tool-d2/.
[2] N. Pillai, R. Karthikeyan and P. J. Davim, "A Review on Effect of Cryogenic Treatment of AISI ‘D’ Series Cold Working Tool Steels," Rev. Adv. Mater. Sci, vol. 51, pp. 149-159, 2017.
[3] M. Villa and M. A. J. Somers, "Cryogenic treatment of an AISI D2 steel: The role of isothermal martensite formation and “martensite conditioning”," vol. 110, pp. 1-6, September 2020.
[4] S. Harpreet, S. Rupinder, S. Jagdev and S. G. Simranpreet, "Cryoprocessing of cutting tool materials—a review," The International Journal of Advanced Manufacturing Technology, vol. 48, pp. 175-192, 2010.
[5] A. Oppenkowskia, S. Weber and W. Theisen, "Evaluation of factors influencing deep cryogenic treatment that affect the properties of tool steels," Journal of Materials Processing Technology, vol. 210, pp. 1949-1955, 2010.
[6] V. G. Gavriljuk, W. Theisen, V. V. Sirosh, E. V. Polshin, A. Kortmann, G. S. Mogilny, Y. N. Petrov and Y. V. Tarusin, "Low-temperature martensitic transformation in tool steels in relation to their deep cryogenic treatment," Acta Materialia, vol. 61, pp. 1705-1715, 2013.
[7] C. A. B. H. G. Paula Fernanda da Silva Farina, "Microstructural Characterization of an AISI D2 Tool Steel Submitted to Cryogenic Treatment," Journal of ASTM International, vol. 8, no. 5, pp. 1-8, May 2011.
[8] D. Das and K. K. Ray, "On the mechanism of wear resistance enhancement of tool steels by deep cryogenic treatment," Philosophical Magazine Letters, vol. 92, no. 6, pp. 295-303, June 2012.
[9] H. Ghasemi-Nanesa and M. Jahazi, "Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tools teel," Materials Science & Engineering A, vol. 598, pp. 413-419, 2014.
[10] D. Das, A. K. Dutta and K. K. Ray, "Sub-zero treatments of AISI D2 steel: Part I. Microstructure and hardness," Materials Science and Engineering A, vol. 527, pp. 2182-2193, 2010.
[11] D. Das, A. K. Dutta and K. K. Ray, "Sub-zero treatments of AISI D2 steel: Part II. Wear behavior," Materials Science and Engineering A, vol. 527, pp. 2194-2206, 2010.
[12] P. F. George E. Totten, Ed., Steel Heat Treatment Handbook., 2nd Edition ed., Portland, Oregon: Taylor&Francis group, 2006, pp. 95-97, 179-181.
[13] I. N. Kobasko, G. E. Totten and L. Canale, "Mechanism of Surface Compressive Stress Formation by Intensive Quenching," in MECOM 2005 - VIII Congreso Argentino de Mecánica Computacional, Buenos Aires, Argentina, 2005.
[14] N. I. Kobasko, J. A. Powell, M. A. Aronov, L. C. Canale and G. E. Totten, "Intensive Quenching Process Classification and Applications," Jinshu Rechuli/Heat Treatment of Metals, vol. 31, no. 3, pp. 51-58, January 2004.
[15] M. A. S. Matteo Villa, "Cryogenic treatment of steel: from concept to metallurgical understanding," in 24th IFHTSE Congress 2017 European Conference on Heat Treatment and Surface Engineering A3TS CONGRESS, 2017.
[16] I. Starodubsteva and A. N. Pavlenko, "The Evolution of Temperature Disturbances During Boiling of Cryogenic Liquids on Heat-Releasing surfaces," Evaporation, Condensation and Heat transfer, pp. 95-122, 12 September 2011.
[17] Y. Liu, T. Olewski, L. Vechot, X. Gao and S. Mannan, "Modelling of a cryogenic liquid pool boiling using CFD code," in 14th Annual Symposium, Texas, 2011.
[18] H. Hu, C. Xu, Y. Zhao, Z. J. Ziegler and J. N. Chung, "Boiling and quenching heat transfer advancement by nanoscale surface modification," Scientific Reports, vol. 7, no. 1, pp. 1-16, 21 July 2017.
[19] D. D. Hall and I. Mudawar, "Critical heat flux (CHF) for water flow in tubes - I. Compilation and assesment of world CHF data," International Journal of Heat and Mass Transfer, vol. 47, pp. 2573-2604, 2000.
[20] G. Liang and I. Mudawar, "Pool boiling critical heat flux (CHF) – Part 1: Review of mechanisms, models, and correlations," International Journal of Heat and Mass Transfer, vol. 117, pp. 1352-1367, 2018.
[21] A. Bergles, "High-Flux Processes Through Enhanced Heat Transfer," in Keynote 5th Int. Conf. BoilingHeat Transfer, Montego Bay, Jamaica, 2003.
[22] A. Monnot, P. Boldo, N. Gondrexon and A. Bontemps, "Enhancement of Cooling Rate by Means of High Frequency Ultrasound," Heat Transfer Engineering, vol. 1, no. 28, pp. 3-8, 2007.
[23] M. Legay, N. Gondrexon, S. Le Person, P. Boldo and A. Bontemps, "Enhancement of Heat Transfer by Ultrasound: Review and Recent Advances," International Journal of Chemical Engineering, vol. 2011, pp. 1-17, 20 07 2011.
[24] M. Jadhav, R. Awari, D. Bibe, A. Bramhane and M. Mokashi, "Review on Enhancement of Heat Transfer by Active Method," International Journal of Current Engineering and Technology, no. Special Issue-6, pp. 221-225, 2016.
[25] L. Leal, M. Muscevic, P. Lavieille, M. Amokrane, F. Pigache, F. Topin, B. Nogarede and L. Tadrist, "An overview of heat transfer enhancement methods and new perspectives: Focus on active methods using electroactive materials," International Journal of Heat and Mass Transfer, vol. 61, pp. 505-524, June 2013.
[26] I. Mudawar and G. Liang, "Review of pool boiling enhancement with additives and nanofluids," vol. 124, pp. 423-453, 09 2018.
[27] T. Sonawane, P. Patil, A. Chavhan and B. Dusane, "A Review on Heat Transfer Enhancement by Passive Methods," International Research Journal of Engineering and Technology (IRJET), vol. 3, no. 9, pp. 1567-1574, 09 2016.
[28] R. Pastuszko and T. M. Wójcik, "Experimental investigations and a simplified model for pool boiling on micro-fins with sintered perforated foil," Experimental Thermal and Fluid Science, vol. 63, pp. 34-44, May 2015.
[29] D. Saeidi, A. A. Alemrajabi and N. Saeidi, "Experimental study of pool boiling characteristic of an aluminized copper surface," International Journal of Heat and Mass Transfer, vol. 85, pp. 239-246, June 2015.
[30] S. K. Gupta and R. D. Misra, "Experimental study of pool boiling heat transfer on copper surfaces with Cu-Al2O3 nanocomposite coatings," International Communications in Heat and Mass Transfer, vol. 97, pp. 47-55, October 2018.
[31] X. Kong, Y. Zhang and J. Wei, "Experimental study of pool boiling heat transfer on novel bistructured surfaces based on micro-pin-finned structure," Experimental Thermal and Fluid Science, vol. 91, pp. 9-19, 2018.
[32] S. H. Kim, G. C. Lee, J. Y. Kang, K. Moriyama, M. H. Kim and H. S. Park, "Boiling heat transfer and critical heat flux evaluation of the pool boiling on micro structured surface," International Journal of Heat and Mass Transfer, vol. 91, pp. 1140-1147, 2015.
[33] S. G. Liter and Kaviany, "Pool-boiling CHF enhancement by modulated porous-layer coating: theory and experiment," International Journal of Heat and Mass Transfer, vol. 44, pp. 4287-4311, 12 January 2001.
[34] Y.-Q. Wang, S.-S. Lyu, J.-L. Luo, Z.-Y. Luo, Y.-X. Fu, Y. Heng, J.-H. Zhang and D.-C. Mo, "Copper vertical micro dendrite fin arrays and their superior boiling heat transfer capability," Applied Surface Science, vol. 422, pp. 388-393, 30 May 2017.
[35] S. Sarangi, J. A. Weibel and S. V. Garimella, "Effect of particle size on surface-coating enhancement of pool boiling heat transfer," International Journal of Heat and Mass Transfer, vol. 81, pp. 103-113, 2015.
[36] S. Jun, J. C. Godinez, S. M. You and H. Y. Kim, "Pool boiling heat transfer of a copper microporous coating in borated water," Nuclear Engineering and Technology, vol. 52, pp. 1939-1944, 2020.
[37] Y.-Q. Wang, J.-L. Luo, Y. Heng, D.-C. Mo and S.-S. Lyu, "Wettability modification to further enhance the pool boiling performance of the micro nano bi-porous copper surface structure," International Journal of Heat and Mass Transfer, vol. 119, pp. 333-342, 2018.
[38] D. He, P. Zhang, F. Lv, S. Wang and D. Shu, "Cryogenic quenching enhancement of a nanoporous surface," International Journal of Heat and Mass Transfer, vol. 134, pp. 1061-1072, 05 February 2019.
[39] H. Hu, C. Xu, Y. Zhao, R. Shaeffer, K. J. Ziegler and J. Chung, "Modification and enhancement of cryogenic quenching heat transfer by a nanoporous surface," International Journal of Heat and Mass Transfer, vol. 80, pp. 636-643, 15 October 2014.
[40] J. Chung, S. Darr, J. Dong, H. Wang and J. Hartwig, "Heat transfer enhancement in cryogenic quenching process," International Journal of Thermal Sciences, vol. 147, p. 106117, January 2020.
[41] A. Rabin, G. Mazor, A. Shapiro, R. Z. Shneck and I. Ladizhenski, "Mechanical and Electrical Properties of AISI D2 steel and Pure Copper After Cryogenic Treatment," in the 35th Israel Conference of Mechanical Engineering, Beer-Sheva, 2018.
[42] G. Mazor, E. Korin, D. Nemirovsky and I. Ladizhensky, "Frost formation as a temporary enhancer for quench pool boiling," Applied Thermal Engineering, vol. 52, no. 2, pp. 345-352, 2013.
[43] I. Ladizhensky, E. Korin, G. Mazor, D. Nemirovsky and E. Goldkin, "Quench pool boiling with temporary crystalline enhancers, (2014), Volume:37, Issue:2, pp.349-356," Chemical Engineering & Technology, vol. 37, no. 2, pp. 349-356, February 2014.
[44] G. Mazor, I. Ladizhensky, A. Shapiro and D. Nemirovsky, "Modification of pool boiling regimes by sand deposition," Heat Transfer, vol. 49, pp. 1000-1015, 2020.
[45] A. Rabin, G. Mazor, R. Z. Shnek, I. Ladizhanski and A. Shapiro, "Effect of Cryogenic Cooling Rate on the Tool Steels Properties," in IMEC-18. Israel Materials Ingineeiring Conference, Dead Sea, Israel, 2018.
[46] D. Bomac, A. Podeer, M. Fazarinc and G. Kugler, "Study of Carbide Evolution During Thermo-Mechanical Processing of AISI D2 Tool Steel," Materials Engineering and Performance, vol. 22, no. 3, pp. 742-747, March 2013.
[47] A. E. Bergles and W. G. J. Thompson, "The Relationship of Quench Data to Steady-State Pool Boiling Data," International Journal of Heat Mass Transfer., vol. 13, pp. 55-68, 17 March 1969.
[48] R. Jeschar, E. Specht and C. Kohler, "Heat Transfer During Cooling of Heated Metallic Objects with Evaporating Liquids," in Theory and Technology of Quenching, B. Liscic, H. M. Tensi and W. Luty, Eds., New York, Springer Science+ Business Media, LLC, 1992, pp. 73-88
[49] N. I. Kobasko, Intensive Steel Quenching Methods, B. Liscic, H. M. Tensi and W. Luty, Eds., New York: Springer Science+ Business Media, LLC, 1992, p. 367.