Supplementary Cementitious Materials as Sustainable Partial Replacement for Cement in the Building Industry
Authors: Nwakaego C. Onyenokporo
Abstract:
Cement is the most extensively used construction material due to its strength and versatility of use. However, the production of Portland cement has become unsustainable because of high energy usage, reduction of natural non-renewable resources and emissions of greenhouse gases. Production of cement contributes to anthropogenic greenhouse gases emissions annually. The growing concerns for the environment resulting from this constant and excessive use of cement has therefore raised the need for more green materials and technology. The use of supplementary cementitious materials (SCMs) is considered as one of the many alternatives suited to address this issue and serve as a sustainable partial replacement for cement in construction. This paper will examine the reuse of these waste materials to partially replace Portland cement. It provides a critical review of literature analysing various supplementary cementitious materials which are applicable in the building industry as either partial replacement for cement or aggregates. These materials have been grouped based on source into industrial wastes, domestic/general wastes, and agricultural wastes. The reuse of these waste materials could potentially reduce the negative effects of cement production and reduce landfills which constitute an environmental nuisance. This paper seeks to inform building industry professionals and researchers in the field on the applicability of these waste materials in construction.
Keywords: cement, greenhouse gases, landfills, sustainable, waste materials
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 749References:
[1] Lin, L. K., Kuo, T. M. and Hsu, Y. S. (2016) “The application and evaluation research of coffee residue ash into mortar,” Journal of Material Cycles and Waste Management. Springer-Verlag Tokyo, 18(3), pp. 541–551.
[2] Almeida, A. C. et al. (2019) “Evaluation of Partial Sand Replacement by Coffee Husks in Concrete Production,” Journal of Environmental Science and Engineering B, 8(4).
[3] Imbabi, M. S., Carrigan, C. and McKenna, S. (2012) “Trends and developments in green cement and concrete technology,” International Journal of Sustainable Built Environment. Elsevier B.V., 1(2), pp. 194–216.
[4] van Oss, H. G. (2005) Background Facts and Issues Concerning Cement and Cement Data Open-File Report 2005-1152. Available at: http://www.usgs.gov/pubprod.
[5] Pooler, M. (2019) Cleaning up steel is key to tackling climate change | Financial Times. Available at: https://www.ft.com/content/3bcbcb60-037f-11e9-99df-6183d3002ee1 (Accessed: December 30, 2019).
[6] Pade, C. and Guimaraes, M. (2007) “The CO2 uptake of concrete in a 100-year perspective,” Cement and Concrete Research. Pergamon, 37(9), pp. 1348–1356.
[7] Ayininuola, G. and Adekitan, O. (2016) “Characterization of Ajebo Kaolinite Clay for Production of Natural Pozzolan,” International Journal of Civil and Environmental Engineering, 10(9), pp. 1233–1240.
[8] Garside, M. (2021) Global cement production top countries 2020 | Statista. (Online) Available from: https://www.statista.com/statistics/267364/world-cement-production-by-country/ (Accessed 5/4/2021).
[9] Celik, K. et al. (2014) “High-volume natural volcanic pozzolan and limestone powder as partial replacements for portland cement in self-compacting and sustainable concrete,” Cement and Concrete Composites, 45, pp. 136–147.
[10] Hwang, C. L. and Huynh, T. P. (2015) “Evaluation of the Performance and Microstructure of Ecofriendly Construction Bricks Made with Fly Ash and Residual Rice Husk Ash,” Advances in Materials Science and Engineering. Hindawi Publishing Corporation, 2015.
[11] Our World in Data (2017) CO₂ and Greenhouse Gas Emissions – Our World in Data. Available at: https://ourworldindata.org/co2-and-other-greenhouse-gas-emissions#annual-co2-emissions (Accessed: December 2, 2019).
[12] Shapakidze, E., Avaliani, M., Nadirashvili, M., Maisuradze, V., Gejadze, I., Petriashvili., T. (2019) Geopolymers Based on Local Rocks as a Future Alternative to Portland cement. Materials Science Part III, 25, pp.1-8.
[13] Singh, B., Ishwarya, G., Gupta, M., Bhattacharyya, S. (2015). Geopolymer concrete: A review of some recent developments. Constr. Build. Mater. 85, pp.78–90.
[14] Carbon Brief (2019) Whyce cement emissions matter for climate change | Carbon Brief. Available at: https://www.carbonbrief.org/qa-why-cement-emissions-matter-for-climate-change/amp (Accessed: February 21, 2020).
[15] Rahman, A., Rasul, M.G., Khan, M.M.K. and Sharma, S., (2015) Recent development on the uses of alternative fuels in cement manufacturing process. Fuel, 145, pp.84-99.
[16] Nielsen A. R, Aniol R.W, Larsen M. B, Glarborg P, Dam-Johansen K. Mixing large and small particles in a pilot scale rotary kiln. Powder Technology 2011; 210(3):273–80.
[17] Paris, J. M. et al. (2016) “A review of waste products utilized as supplements to Portland cement in concrete,” Journal of Cleaner Production, 121, pp. 1–18.
[18] Hanson, K. (2017) SCMs in Concrete: Natural Pozzolans. Available at: https://precast.org/2017/09/scms-concrete-natural-pozzolans/?fs=SCMS%20IN (Accessed: November 4, 2019).
[19] Khaliq, W. and Mujeeb, A. (2019) “Effect of processed pozzolans on residual mechanical properties and macrostructure of high-strength concrete at elevated temperatures,” Structural Concrete, 20(1), pp. 307–317.
[20] ASTM C125-19 (2019) “Standard Terminology Relating to Concrete and Concrete Aggregates,” in Annual Book of ASTM standards 2019. West Conshohocken, PA: ASTM International, pp. 78–86.
[21] Sabir, B., Wild, S. and Bai, J. (2001) “Metakaolin and calcined clays as pozzolans for concrete: A review,” Cement and Concrete Composites, 23(6), pp. 441–454.
[22] Malhotra, V. M. and Mehta, P. K. (1996) Pozzolanic and Cementitious Materials. 1st edn. Taylor and Francis Group.
[23] Suksiripattanapong, C. et al. (2017) “Strength and microstructure properties of spent coffee grounds stabilized with rice husk ash and slag geopolymers,” Construction and Building Materials. Elsevier Ltd, 146, pp. 312–320.
[24] Raheem, A. A. and Kareem, M. A. (2017) “Chemical Composition and Physical Characteristics of Rice Husk Ash Blended Cement,” International Journal of Engineering Research in Africa, 32, pp. 25–35.
[25] Arulrajah, A. et al. (2016) “Strength and microstructure evaluation of recycled glass-fly ash geopolymer as low-carbon masonry units,” Construction and Building Materials, pp. 400–406.
[26] Alao, K. T. et al. (2015) “Recycling of Rice Husk into a Locally-Made Water-Resistant Particle Board,” Industrial Engineering & Management. OMICS Publishing Group, 04(03).
[27] Hossain, K. M. A. (2003) “Blended cement using volcanic ash and pumice,” Cement and Concrete Research, 33(10), pp. 1601–1605.
[28] ASTM C618-19 (2019) “Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete,” in Annual Book of ASTM standards 2019. West Conshohocken, PA: ASTM International, pp. 351–355.
[29] Labbaci, Y. et al. (2017) “The use of the volcanic powders as supplementary cementitious materials for environmental-friendly durable concrete,” Construction and Building Materials. Elsevier Ltd, 133, pp. 468–481.
[30] ASTM International (2019) Annual Book of ASTM Standards 2019. West Conshohocken, PA, U.S.A: ASTM International.
[31] Oyetola, E. B. and Abdullahi, M. (2006) “The Use of Rice Husk Ash in Low-Cost Sandcrete Block Production,” Leonardo Electronic Journal of Practices and Technologies, (8), pp. 58–70. Available at: http://lejpt.academicdirect.org.
[32] Cement Concrete & Aggregates Australia, CCAA (2018) Amorphous Silica: Properties, Characterization and Uses. Available at: http://www.ccaa.com.au/.
[33] Jongpradist, P. et al. (2018) “Efficiency of Rice Husk Ash as Cementitious Material in High-Strength Cement-Admixed Clay,” Advances in Civil Engineering. Hindawi Limited, 2018.
[34] Oyekan, G. L. and Kamiyo, O. M. (2011) “A study on the engineering properties of sandcrete blocks produced with rice husk ash blended cement,” Journal of Engineering and Technology Research, 3(3), pp. 88–98. Available at: http://www.academicjournals.org/JETR.
[35] Hoang, N.-D. and Pham, A.-D. (2016) “Estimating Concrete Workability Based on Slump Test with Least Squares Support Vector Regression,” Journal of Construction Engineering. Hindawi Limited, 2016, pp. 1–8.
[36] Piyasena, R. R. et al. (2013) Evaluation of Initial Setting Time of Fresh Concrete.
[37] Nili, Mahmoud, Tadayon, M. and Nili, Mojtaba (2005) The Relationships between Setting Time and Early Age Strength of Concrete containing Silica fume, Fly ash and Slag. Available at: http://www.claisse.info/Proceedings.htm (Accessed: January 9, 2020).
[38] Yao, Z. T. et al. (2015) “A comprehensive review on the applications of coal fly ash,” Earth-Science Reviews. Elsevier, pp. 105–121.
[39] Figueira, R. B. et al. (2019) “Alkali-silica reaction in concrete: Mechanisms, mitigation and test methods,” Construction and Building Materials. Elsevier Ltd, pp. 903–931.
[40] Papadakis, V. G. and Tsimas, S. (2002) “Supplementary cementing materials in concrete Part I: efficiency and design,” Cement and Concrete Research, 32, pp. 1525–1532.
[41] Parasivamurthy, P. et al. (2009) “Environmental effect of partial replacement of cement by Flyash in cement stabilized soil blocks,” in International SAMPE Symposium and Exhibition (Proceedings). Available at: https://www.scopus.com/inward/record.uri?eid=2-s2.0-74949117708&partnerID=40&md5=efef24e90ef4d0ea727fe7a9c1c255f5.
[42] Easton, T. (2014) Reducing Cement Content in Masonry with Rice Husk Ash, a Promising Supplementary Cementitious Material. - Watershed Materials - Technology for New Concrete Blocks. Available at: https://watershedmaterials.com/blog/2014/4/24/reducing-cement-content-in-masonry-with-rice-husk-ash-a-promising-supplementary-cementitious-material (Accessed: December 20, 2019).
[43] Rebeiz, K. S. (1995) “Time-Temperature Properties of Polymer Concrete Using Recycled PET,” Cement & Concrete Composites, 17, pp. 119–124.
[44] Yamgar, S. B. and Takkalaki, S. R. (2018) “Study and Analysis of Strength of GGBS Concrete,” International Journal of Engineering and Management Research. Vandana Publications, 8(6), pp. 28–47.
[45] Patra, R. K. and Mukharjee, B. B. (2016) Strength and Durability Properties of Concrete incorporating Granulated Blast Furnace Slag, International Journal of Innovative Trends in Engineering research.
[46] Akçaözoǧlu, S., Atiş, C. D. and Akçaözoǧlu, K. (2010) “An investigation on the use of shredded waste PET bottles as aggregate in lightweight concrete,” Waste Management, 30(2), pp. 285–290.
[47] Garside, M. (2019) Major countries in silicon production 2018 | Statista. Available at: https://www.statista.com/statistics/268108/world-silicon-production-by-country/ (Accessed: January 23, 2020).
[48] Fidjestol, P. and Dastol, M. (2008) The History of Silica Fume in Concrete-from Novelty to Key Ingredient in High Performance Concrete Per Fidjestøl and Magne Dåstøl Elkem Materials, Norway. Available at: www.elkem.materials.no (Accessed: December 31, 2019).
[49] Siddique, R. and Chahal, N. (2011) “Use of silicon and ferrosilicon industry by-products (silica fume) in cement paste and mortar,” Resources, Conservation and Recycling, pp. 739–744.
[50] Mazloom, M., Ramezanianpour, A. A. and Brooks, J. J. (2004) “Effect of silica fume on mechanical properties of high-strength concrete,” Cement and Concrete Composites, 26(4), pp. 347–357.
[51] Okpala, D. C. (1993) “Some engineering properties of sandcrete blocks containing rice husk ash,” Building and Environment, 28(3), pp. 235–241.
[52] Ganesan, K., Rajagopal, K. and Thangavel, K. (2008) “Rice husk ash blended cement: Assessment of optimal level of replacement for strength and permeability properties of concrete,” Construction and Building Materials, pp. 1675–1683.
[53] Chao-Lung, H., Anh-Tuan, B. le and Chun-Tsun, C. (2011) “Effect of rice husk ash on the strength and durability characteristics of concrete,” Construction and Building Materials, 25(9), pp. 3768–3772.
[54] Zerbino, R., Giaccio, G. and Isaia, G. C. (2011) “Concrete incorporating rice-husk ash without processing,” Construction and Building Materials, 25(1), pp. 371–378.
[55] Ferraro, R. M. and Nanni, A. (2012) “Effect of off-white rice husk ash on strength, porosity, conductivity and corrosion resistance of white concrete,” Construction and Building Materials, 31, pp. 220–225.
[56] Vempati, R. K. et al. (2006) “Template free ZSM-5 from siliceous rice hull ash with varying C contents,” Microporous and Mesoporous Materials, 93(1–3), pp. 134–140.
[57] Sua-iam, G. et al. (2019) “Workability and compressive strength development of self-consolidating concrete incorporating rice husk ash and foundry sand waste – A preliminary experimental study,” Construction and Building Materials. Elsevier BV, 228, p. 116813.
[58] FAOSTAT (2017) Crops FAOSTAT. Available at: http://www.fao.org/faostat/en/#data/QC/visualize (Accessed: December 19, 2019).
[59] Igba, U. T. et al. (2019) “A comparative study on the strength characteristics of Grade 25 and Grade 30 rice husk ash blended cement concrete,” in IOP Conference Series: Materials Science and Engineering. Institute of Physics Publishing.
[60] Della, V. P., Kühn, I. and Hotza, D. (2002) “Rice husk ash as an alternate source for active silica production,” Materials Letters, 57(4), pp. 818–821.
[61] Wang, H. et al. (2019) “The Application of Electrical Parameters to Reflect the Hydration Process of Cement Paste with Rice Husk Ash,” Materials (Basel, Switzerland). Switzerland: MDPI AG, 12(17), p. 2815.
[62] Arif, E., Clark, M. W. and Lake, N. (2017) “Sugar cane bagasse ash from a high-efficiency co-generation boiler as filler in concrete,” Construction and Building Materials. Elsevier Ltd, 151, pp. 692–703.
[63] Xu, Q. et al. (2018) “Characteristics and applications of sugar cane bagasse ash waste in cementitious materials,” Materials. MDPI AG.
[64] Abdulkadir, T. S., Oyejobi, D. O. and Lawal, A. A. (2014) “Evaluation of Sugarcane Bagasse Ash as a Replacement for Cement in Concrete Works,” ACTA TEHNICA CORVINIENSIS – Bulletin of Engineering, 3, pp. 71–76.
[65] The World Bank (2020) Trends in Solid Waste Management. Available at: https://datatopics.worldbank.org/what-a-waste/trends_in_solid_waste_management.html (Accessed: January 30, 2020).
[66] Ismail, Z. Z. and AL-Hashmi, E. A. (2008) “Use of waste plastic in concrete mixture as aggregate replacement,” Waste Management, 28(11), pp. 2041–2047.
[67] Shao, Y. et al. (2000) Studies on concrete containing ground waste glass, Cement and Concrete Research.
[68] Bignozzi, M. C. et al. (2015) “Glass waste as supplementary cementing materials: The effects of glass chemical composition,” Cement and Concrete Composites. Elsevier Ltd, 55, pp. 45–52.
[69] Shi, C. et al. (2005) “Characteristics and pozzolanic reactivity of glass powders,” Cement and Concrete Research, 35(5), pp. 987–993.
[70] Carsana, M., Frassoni, M. and Bertolini, L. (2014) “Comparison of ground waste glass with other supplementary cementitious materials,” Cement and Concrete Composites, 45, pp. 39–45.
[71] Majka, T. M. and Pielichowski, K. (2011) Application of waste plastics for efficient flood protection systems. Available at: www.wsforum.org.
[72] Silva, R. v and de Brito, J. (2018) “7 – Plastic wastes,” in Siddique, R. and Cachim, P. (eds) Waste and Supplementary Cementitious Materials in Concrete. Woodhead Publishing, pp. 199–227.
[73] Qualman, D. (2017) Global plastics production, 1917 to 2050. Available at: https://www.darrinqualman.com/global-plastics-production/ (Accessed: January 5, 2020).
[74] Siddique, R., Khatib, J. and Kaur, I. (2008) “Use of recycled plastic in concrete: A review,” Waste Management, 28(10), pp. 1835–1852.
[75] Frigione, M. (2010) “Recycling of PET bottles as fine aggregate in concrete,” Waste Management, 30(6), pp. 1101–1106.
[76] Alfahdawi, I. H. et al. (2019) “Influence of PET wastes on the environment and high strength concrete properties exposed to high temperatures,” Construction and Building Materials. Elsevier Ltd, 225, pp. 358–370.
[77] Hannawi, K., Kamali-Bernard, S. and Prince, W. (2010) “Physical and mechanical properties of mortars containing PET and PC waste aggregates,” Waste Management. Elsevier Ltd, 30(11), pp. 2312–2320.
[78] Adinna, B. O., Nwaiwu, C. M. O. and Igwagu, C. J. (2019) “Effect of rice-husk-ash admixture on the strength and workability of concrete,” Nigerian Journal of Technology. African Journals Online (AJOL), 38(1), p. 48.
[79] Aprianti, E. et al. (2015) “Supplementary cementitious materials origin from agricultural wastes - A review,” Construction and Building Materials. Elsevier Ltd, pp. 176–187.
[80] Mian, A. et al. (2013) “Energy Integration in the cement industry,” in Kraslawski, A. and Turunen, I. (eds) Computer Aided Chemical Engineering. Elsevier, pp. 349–354.
[81] Olawuyi, B. J., Olusola, K. O. and Babafemi, A. J. (2012) “Influence of Curing Age and Mix Composition on Compressive Strength of Volcanic Ash Blended Cement Laterized Concrete,” Civil Engineering Dimension, 14(2), pp. 84–91.
[82] Siddique, R. and Cachim, P. (2018) Waste and supplementary cementitious materials in concrete: characterization, properties and applications. Duxford: Woodhead Publishing.
[83] Tironi, A. et al. (2013) “Assessment of pozzolanic activity of different calcined clays,” Cement and Concrete Composites, 37(1), pp. 319–327