Deformation and Crystallization in a 7075-T651 Friction Stir Weld
Authors: C. S. Paglia
Abstract:
The deformation and the crystallization in a 7075-T651 friction stir weld, in particular for regions directly in contact with the mechanical action of the rotating probe, have been investigated by means of optical microscopy. The investigation enabled to identify regions of the weld differently affected by the deformation caused by the welding process. The highly deformed grains in the horizontal direction close to the plate margin were indicative of shear movements along the horizontal plane, while highly deformed grains along the plate margin in the vertical direction were indicative of vertical shear movements of opposite directions, which superimposed the shear movement along the horizontal plane. The vertical shear movements were not homogeneous through the plate thickness. The microstructure indicated that after the probe passes, the grain growth may take place under static conditions. The small grains microstructure of the nugget region, formed after the main dynamic recrystallization process, develops to an equiaxed microstructure. A material transport influenced by the rotating shoulder was also observed from the trailing to the advancing side of the weld.
Keywords: AA7075-T651, friction stir welding, deformation, crystallization.
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 703References:
[1] Thomas, W.M. et al., Friction Stir Butt Welding, 1991, 1995, GB, U.S.
[2] Nowak, B.M., A.C. Hall and G.A. Knorovsky, High-Speed Video Flow Visualization in Friction Stir Welds of Polycarbonate, The 6th International Trends in Welding Research, Pine Mountain, Georgia USA, 15-19 April 2002, p. 224.
[3] Rhodes, C. G., M. W. Mahoney, W.H. Bingel, R.H. Spurling and C.C. Bampton, Scripta Materilia, 1997, 36, 69.
[4] Askari, A. et al., Modeling and Analysis of Friction Stir Welding Process. Friction Stir Welding and Processing, edited by K.V. Jata. M. Mahoney et al., TMS, 2001.
[5] Frigaard Ø, Grong Ø and O.T. Midling, A Process Model for Friction Stir Welding of Age Hardening Aluminum Alloys, Metall. Mater. Trans. A, May 2001, 32 A, pp. 1189-1200.
[6] Song M. and R. Kovacevic, Numerical and Experimental Study of the Heat Transfer Process in Friction Stir Welding, J. Engineering Manufacture, Proc. Instn. Mech. Engrs., Vol 217, Part B, pp. 73-85, 2003
[7] Chen C. and R. Kovacevic, Thermo-mechanical Modelling and Force Analysis of Friction Stir Welding by the Finite Element Method, J. Mechanical Engineering Science, Proc. Instn. Mech. Engrs., Vol 218, Part C, pp. 509-519, 2004.
[8] Mahoney, M.W. C.G. Rhodes, J. G. Flintoff, R.A. Spurling and W. H. Bingel, Properties of Friction-Stir-Welded 7075 T651 Aluminum, Met. Trans. A 29, 1998, pp. 1955-1964.
[9] Murr L.E., Y. Li, R.D. Flores, E.A.Trillo and J.C. McClure, Intercalation Vortices and Related Microstructural Features in the Friction-Stir Welding of Dissimilar Metals, Material Research Innovation, 1998, 2, pp.150-163.
[10] Seidel, T.U. and A.P. Reynolds, Visualization of the Material Flow in AA2195 Friction-Stir Welds Using a Marker Insert Technique, Metallurgical and Materials Transactions A 32, 2001, pp. 2879-2884.
[11] Su J. Q., T. W. Nelson and C. J. Sterling, Microstructure Evolution during FSW/FSP of High Strength Aluminum Alloys, Materials Science and Engineering A 405, pp. 277-286, 2005.
[12] Guerra, M., et al., Metal Flow during Friction Stir Welding, in Friction Stir Welding and Processing, K. V. Jata, R. S. Mishra, S. L. Semiatin, D. P. Field, Editor, 2001, TMS Indianapolis, Indiana, p. 246.
[13] Ouyang J.H., D. Jandric, R. Kovacevic, M. Song and M. Valant, Visualization of Material Flow during Friction Stir Welding of the Same and Dissimilar Aluminum Alloys, Trends in Welding Research, Proceedings of the 6th International Conference, Pine Mountain, Georgia, 2002, pp. 229-234.
[14] Jata, K.V. and S.L. Semiatin, Continuos Dynamic Recrystallization During Friction Stir Welding of High Strength Aluminum Alloys, Scripta Materialia 43, 2000, pp. 743-749.
[15] Honeycombe, R.W.K., Normal Grain Growth, The Plastic Deformation of Metals, Section 11.12, p. 319, E. Arnold, Editor, 1984, ASM, U.K. p. 483.
[16] Heurtier P., C. Desrayaud and F. Montheillet, A Thermomechanical Analysis of the Friction Stir Welding Process, ICAA 8, Cambridge U. K., 2-5 July 2002, pp. 1537-1542.
[17] Li Y., L.E. Murr and J.C. McClure, Flow Visualization and Residual Microstructures Associated with the Friction-Stir Welding of 2024 Aluminum to 6061 Aluminum, Materials Science and Engineering A 271, 1999, p. 213-223.
[18] Cingara G.A., H. J. McQuenn, A. Hopkins, V. Jain and D.D. Perovic, Light Weight Al Alloys for Aerospace Applications, ed. E.W. Lee, N.J. Kim, K.V. Jata and W.E. Frazier, 1995.