Mesoscopic Defects of Forming and Induced Properties on the Impact of a Composite Glass/Polyester
Authors: Bachir Kacimi, Fatiha Teklal, Arezki Djebbar
Abstract:
Forming processes induce residual deformations on the reinforcement and sometimes lead to mesoscopic defects, which are more recurrent than macroscopic defects during the manufacture of complex structural parts. This study deals with the influence of the fabric shear and buckles defects, which appear during draping processes of composite, on the impact behavior of a glass fiber reinforced polymer. To achieve this aim, we produced several specimens with different amplitude of deformations (shear) and defects on the fabric using a specific bench. The specimens were manufactured using the contact molding and tested with several impact energies. The results and measurements made on tested specimens were compared to those of the healthy material. The results showed that the buckle defects have a negative effect on elastic parameters and revealed a larger damage with significant out-of-plane mode relatively to the healthy composite material. This effect is the consequence of a local fiber impoverishment and a disorganization of the fibrous network, with a reorientation of the fibers following the out-of-plane buckling of the yarns, in the area where the defects are located. For the material with calibrated shear of the reinforcement, the increased local fiber rate due to the shear deformations and the contribution to stiffness of the transverse yarns led to an increase in mechanical properties.
Keywords: Defects, forming, impact, induced properties, textiles.
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 532References:
[1] W.J. Cantwell, J. Morton. The impact resistance of composite materials – A review. Composites, 22 (1991) 347-362.
[2] Abrate S. Impact on Composite Structures. Cambridge university press, (2005).
[3] Z.Y. Zhang, M.O.W. Richardson. Low velocity impact induced damage evaluation and its effect on the residual flexural properties of pultruded GRP composite. Compos struct, 81 (2007) 195-201.
[4] J.S. Lightfoot, M.R. Wisnom, K. Potter. Defects in woven preforms: Formation mechanisms and the effects of laminate design and layup protocol. Compos Part A- Appl Sci Manuf, 51 (2013) 99-107.
[5] S. Allaoui, G. Hivet, D. Soulat, A. Wendling, P. Ouagne, S. Chatel. Experimental performing of highly double curved shapes with a case corner using an interlock reinforcement. Int J Mater Form, 7 (2014) 155–165.
[6] S. Allaoui, C. Cellard, G. Hivet. Effect of inter-ply sliding on the quality of multilayer interlock dry fabric. Compos Part A- Appl Sci Manuf, 68(2015) 336–345.
[7] S. Allaoui, P. Boisse, S. Chatel, S. Hamila, G. Hivet, D. Soulat, E. Vidal-Salle. Experimental and numerical analyses of textile reinforcement forming of a tetrahedral shape. Compos Part A- Appl Sci Manuf, 42 (2011) 612–622.
[8] A. Wilems, S. Lomov, I. Verpoest, D. Vandepitte, P. Harrison, W.R. Yu. Forming Simulation of a thermoplastic commingled woven textile on a double dome. Int J Mater Form, 1 (2008) 965–968.
[9] K. Potter, B. Khan, M. Wisnom, T. Bell, J. Stevens. Variability fibre waviness and misalignment in the determination of the properties of composite materials and structures. Compos Part A- Appl Sci Manuf, 39 (2008)1343–1354.
[10] L.D. Bloom, J. Wang, K.D. Potter. Damage progression and defect sensitivity: an experimental study of representative wrinkles in tension. Compos Part -B Eng, 45 (2013) 449–458.
[11] P. Hallander, M. Akermo, C. Mattei, M. Petersson, T. Nyman. An experimental study of mechanisms behind wrinkle development during forming of composite laminates. Compos Part A- Appl Sci Manuf, 50 (2013) 54–64
[12] C. Tephany, J. Gillibert, P. Ouagne, G. Hivet, S. Allaoui, D. Soulat. Development of an experimental bench to reproduce the tow buckling defect appearing during the complex shape forming of structural flax based woven composite reinforcements. Compos Part A- Appl Sci Manuf, 81 (2016) 22-33.
[13] M.R. Piggott. The effect of fiber waviness on the mechanical properties of unidirectional fiber composite: a review. Compos Sci Tech, 53 (1995) 201–205.
[14] S. Allaoui, G. Hivet, M. Haddad, R. Agogué, K. Khellil, P. Beauchene, Z. Aboura. Effect of the buckles mesoscopic defects on the composite properties. In ICCM-20. Copenhagen, July, 2015.
[15] C. Cruanes, A. Shanwan, S. Méo, S. Allaoui, M.P. Deffarges, F. Lacroix, G. Hivet. Effect of mesoscopic out-of-plane defect on the fatigue behavior of a GFRP. Mech Mater, 117 (2018) 214–224.
[16] E. Capelle, P. Ouagne, D. Soulat, D. Duriattic. Complex shape forming of flax woven fabrics: Design of specific blank-holder shapes to prevent defects. Compos Part - B Eng, 62 (2014) 29–36.
[17] ASTM standard D7136/D7136M-12. Standard test method for measuring the damage resistance of fiber-reinforced polymer matrix composite to a drop-weight impact event. American Society for Testing and Materials (2012).