Holistic Simulation-Based Impact Analysis Framework for Sustainable Manufacturing
Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 33122
Holistic Simulation-Based Impact Analysis Framework for Sustainable Manufacturing

Authors: Mijoh A. Gbededo, Kapila Liyanage, Sabuj Mallik

Abstract:

The emerging approaches to sustainable manufacturing are considered to be solution-oriented with the aim of addressing the environmental, economic and social issues holistically. However, the analysis of the interdependencies amongst the three sustainability dimensions has not been fully captured in the literature. In a recent review of approaches to sustainable manufacturing, two categories of techniques are identified: 1) Sustainable Product Development (SPD), and 2) Sustainability Performance Assessment (SPA) techniques. The challenges of the approaches are not only related to the arguments and misconceptions of the relationships between the techniques and sustainable development but also to the inability to capture and integrate the three sustainability dimensions. This requires a clear definition of some of the approaches and a road-map to the development of a holistic approach that supports sustainability decision-making. In this context, eco-innovation, social impact assessment, and life cycle sustainability analysis play an important role. This paper deployed an integrative approach that enabled amalgamation of sustainable manufacturing approaches and the theories of reciprocity and motivation into a holistic simulation-based impact analysis framework. The findings in this research have the potential to guide sustainability analysts to capture the aspects of the three sustainability dimensions into an analytical model. Additionally, the research findings presented can aid the construction of a holistic simulation model of a sustainable manufacturing and support effective decision-making.

Keywords: Life cycle sustainability analysis, sustainable manufacturing, sustainability performance assessment, sustainable product development.

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1317298

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 853

References:


[1] M. Goedkoop, V. Subramanian, and R. Morin, Product Sustainability Information: State of Play and Way Forward. 2015.
[2] M. C. Howard, “Sustainable Manufacturing Initiative (SMI): A True Public-Private Dialogue,” pp. 1–16, 2011.
[3] H. Zhang and K. R. Haapala, “Integrating sustainable manufacturing assessment into decision making for a production work cell,” J. Clean. Prod., vol. 105, pp. 52–63, 2015.
[4] C. M. V. B. Almeida, S. H. Bonilla, B. F. Giannetti, and D. Huisingh, “Cleaner Production initiatives and challenges for a sustainable world: An introduction to this special volume,” J. Clean. Prod., vol. 47, pp. 1–10, 2013.
[5] G. H. Brundtland, “Our Common Future: Report of the World Commission on Environment and Development,” Med. Confl. Surviv., vol. 4, no. 1, p. 300, 1987.
[6] B. Littig and E. Griessler, “Social sustainability: a catchword between political pragmatism and social theory,” Int. J. Sustain. Dev., vol. 8, no. 1/2, p. 65, 2005.
[7] C. Benoît et al., “The guidelines for social life cycle assessment of products: Just in time!,” Int. J. Life Cycle Assess., vol. 15, no. 2, pp. 156–163, 2010.
[8] Oecd, “Eco-Innovation in Industry: Enabling Green Growth,” Growth Lakel., pp. 1–278, 2009.
[9] C. Bakker, F. Wang, J. Huisman, and M. Den Hollander, “Products that go round: Exploring product life extension through design,” J. Clean. Prod., vol. 69, pp. 10–16, 2014.
[10] J. L. Casamayor and D. Su, “Integration of eco-design tools into the development of eco-lighting products,” J. Clean. Prod., vol. 47, pp. 32–42, 2013.
[11] T. Bucherta, A. Kaluza, F. A. Halstenberg, K. Lindow, H. Hayka, and R. Stark, “Enabling product development engineers to select and combine methods for sustainable design,” Procedia CIRP, vol. 15, pp. 413–418, 2014.
[12] “Choosing the best eco-design technique.” (Online). Available: http://ec.europa.eu/environment/integration/research/newsalert/pdf/142na2_en.pdf. (Accessed: 02-Mar-2018).
[13] J. A. Garza-Reyes, “Lean and green-a systematic review of the state of the art literature,” J. Clean. Prod., vol. 102, pp. 18–29, 2015.
[14] A. Bastas and K. Liyanage, “Sustainable Supply Chain Quality Management: A Systematic Review,” J. Clean. Prod., vol. 181, pp. 726–744, 2018.
[15] J. M. H. Fritz, R. C. Arnett, and M. Conkel, “Organizational ethical standards and organizational commitment,” J. Bus. Ethics, vol. 20, no. 4, pp. 289–299, 1999.
[16] M. A. Gbededo, K. Liyanage, and J. A. Garza-reyes, “Towards a Life Cycle Sustainability Analysis: A Systematic Review of Approaches to Sustainable Manufacturing,” J. Clean. Prod., 2018.
[17] M. Stefanova, C. Tripepi, A. Zamagni, and P. Masoni, “Goal and Scope in Life Cycle Sustainability Analysis: The Case of Hydrogen Production from Biomass,” Sustainability, vol. 6, no. 8, pp. 5463–5475, 2014.
[18] J. Parent, C. Cucuzzella, and J. P. Revéret, “Revisiting the role of LCA and SLCA in the transition towards sustainable production and consumption,” Int. J. Life Cycle Assess., vol. 18, no. 9, pp. 1642–1652, 2013.
[19] M. A. Gbededo, K. Liyanage, and I. Oraifige, “Simulation Aided Life Cycle Sustainability Assessment Framework for Manufacturing Design and Management,” Int. J. Mech. Aerospace, Ind. Mechatron. Manuf. Eng., vol. 10, no. 7, pp. 1–3, 2015.
[20] G. D. Hatcher, W. L. Ijomah, and J. F. C. Windmill, “Design for remanufacture: A literature review and future research needs,” J. Clean. Prod., vol. 19, no. 17–18, pp. 2004–2014, 2011.
[21] M. Gbededo and K. Liyannage, “Identification and Alignment of the Social Aspects of Sustainable Manufacturing with the Theory of Motivation,” pp. 1–23, 2018.
[22] R. Kemp and P. Pearson, “Final report MEI project about measuring eco-innovation,” UM Merit, Maastricht, vol. 32, no. 3, pp. 121–124, 2007.
[23] W. L. Ijomah, C. A. McMahon, G. P. Hammond, and S. T. Newman, “Development of design for remanufacturing guidelines to support sustainable manufacturing,” Robot. Comput. Integr. Manuf., vol. 23, no. 6, pp. 712–719, 2007.
[24] J. R. Duflou, G. Seliger, S. Kara, Y. Umeda, A. Ometto, and B. Willems, “Efficiency and feasibility of product disassembly: A case-based study,” CIRP Ann. - Manuf. Technol., vol. 57, no. 2, pp. 583–600, 2008.
[25] A. Cannata, S. Karnouskos, and M. Taisch, “Energy efficiency driven process analysis and optimization in discrete manufacturing,” IECON Proc. (Industrial Electron. Conf., pp. 4449–4454, 2009.
[26] S. Rahimifard, Y. Seow, and T. Childs, “Minimising embodied product energy to support energy efficient manufacturing,” CIRP Ann. - Manuf. Technol., vol. 59, no. 1, pp. 25–28, 2010.
[27] A. Cataldo, M. Taisch, and B. Stahl, “Modelling, simulation and evaluation of energy consumptions for a manufacturing production line,” pp. 7529–7534, 2013.
[28] A. Aramcharoen and P. T. Mativenga, “Critical factors in energy demand modelling for CNC milling and impact of toolpath strategy,” J. Clean. Prod., vol. 78, pp. 63–74, 2014.
[29] C. Alves et al., “Ecodesign of automotive components making use of natural jute fiber composites,” J. Clean. Prod., vol. 18, no. 4, pp. 313–327, 2010.
[30] A. Crabb??, R. Jacobs, V. Van Hoof, A. Bergmans, and K. Van Acker, “Transition towards sustainable material innovation: Evidence and evaluation of the Flemish case,” J. Clean. Prod., vol. 56, pp. 63–72, 2013.
[31] United Nations Environmental Program (UNEP), Towards a Life Cycle Sustainability A ssessment: Making informed choices on products. 2011.
[32] M. A. Gbededo, K. Liyanage, and I. Oraifige, “Simulation Aided Life Cycle Sustainability Assessment Framework for Manufacturing Design and Management,” Int. J. Mech. Aerospace, Ind. Mechatron. Manuf. Eng., vol. 10, no. 7, pp. 1–3, 2015.
[33] “ISO 14044:2006 - Environmental management -- Life cycle assessment --Requirements and guidelines.” (Online). Available: https://www.iso.org/standard/38498.html. (Accessed: 24-Feb-2018).
[34] “ISO 26000 Social responsibility.” (Online). Available: https://www.iso.org/iso-26000-social-responsibility.html. (Accessed: 27-Feb-2018).
[35] “ISO 15686-5:2017 - Buildings and constructed assets -- Service life planning -- Part 5: Life-cycle costing.” (Online). Available: https://www.iso.org/standard/61148.html. (Accessed: 27-Feb-2018).
[36] J. Mart??nez-Blanco et al., “Application challenges for the social Life Cycle Assessment of fertilizers within life cycle sustainability assessment,” J. Clean. Prod., vol. 69, pp. 34–48, 2014.
[37] R. Wood and E. G. Hertwich, “Economic modelling and indicators in life cycle sustainability assessment,” Int. J. Life Cycle Assess., vol. 18, no. 9, pp. 1710–1721, 2013.
[38] M. F. Rajemi, P. T. Mativenga, and A. Aramcharoen, “Sustainable machining: Selection of optimum turning conditions based on minimum energy considerations,” J. Clean. Prod., vol. 18, no. 10–11, pp. 1059–1065, 2010.
[39] M. Leckner and R. Zmeureanu, “Life cycle cost and energy analysis of a Net Zero Energy House with solar combisystem,” Appl. Energy, vol. 88, no. 1, pp. 232–241, 2011.
[40] S. Kara and W. Li, “Unit process energy consumption models for material removal processes,” CIRP Ann. - Manuf. Technol., vol. 60, no. 1, pp. 37–40, 2011.
[41] C. Löffler, E. Westkämper, and K. Unger, “Method for analysis and dynamism of factory structure in automotive manufacturing,” Robot. Comput. Integr. Manuf., vol. 27, no. 4, pp. 741–745, 2011.
[42] L. Wang and A. J. Shih, “Challenges in smart manufacturing,” J. Manuf. Syst., vol. 40, no. May, p. 1, 2016.
[43] A. A. Tako and S. Robinson, “The application of discrete event simulation and system dynamics in the logistics and supply chain context,” Decis. Support Syst., vol. 52, no. 4, pp. 802–815, 2012.
[44] P. Solding, D. Petku, and N. Mardan, “Using simulation for more sustainable production systems – methodologies and case studies,” Int. J. Sustain. Eng., vol. 2, no. 2, pp. 111–122, 2009.
[45] Y. Seow, S. Rahimifard, and E. Woolley, “Simulation of energy consumption in the manufacture of a product,” Int. J. Comput. Integr. Manuf., vol. 26, no. 7, pp. 663–680, 2013.
[46] S. Robinson, “Conceptual modelling for simulation Part II: A framework for conceptual modelling,” J. Oper. Res. Soc., vol. 59, no. 3, pp. 291–304, 2008.
[47] S. Robinson, “Conceptual modelling for simulation Part I: definition and requirements,” J. Oper. Res. Soc., vol. 59, pp. 278–290, 2008.
[48] S. C. at Pr. S. João Fontes, “Handbook for Product Social Impact Assessment.,” p. 153, 2016.
[49] UNEP Setac Life Cycle Initiative, Guidelines for Social Life Cycle Assessment of Products, vol. 15, no. 2. 2009.
[50] GRI -400 Series, “GRI Standards Download Center,” 2016. (Online). Available: https://www.globalreporting.org/standards/gri-standards-download-center/. (Accessed: 09-Feb-2018).
[51] N. H. Noell, “Herzberg’s two-factor theory of job satisfaction,” Security, no. May, 1976.
[52] The World Bank, “Measuring Growth in Total Factor Productivity,” Econ. Policy, 2000.
[53] D. Comin, “Total Factor Productivity,” New Palgrave Dict. Econ., no. August, pp. 1088–92, 2008.