Time and Cost Efficiency Analysis of Quick Die Change System on Metal Stamping Industry
Authors: Rudi Kurniawan Arief
Manufacturing cost and setup time are the hot topics to improve in Metal Stamping industry because material and components price are always rising up while costumer requires to cut down the component price year by year. The Single Minute Exchange of Die (SMED) is one of many methods to reduce waste in stamping industry. The Japanese Quick Die Change (QDC) dies system is one of SMED systems that could reduce both of setup time and manufacturing cost. However, this system is rarely used in stamping industries. This paper will analyze how deep the QDC dies system could reduce setup time and the manufacturing cost. The research is conducted by direct observation, simulating and comparing of QDC dies system with conventional dies system. In this research, we found that the QDC dies system could save up to 35% of manufacturing cost and reduce 70% of setup times. This simulation proved that the QDC die system is effective for cost reduction but must be applied in several parallel production processes.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1317048Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 655
 Suchy, Ivana (2006). “Handbook of Die Design”. New York, McGraw-Hill.
 Mehmet Cakmakei, “Process Improvement: Performance Analysis of the Setup Time Reduction-SMED in the Automobile Industry”, Int Journal of Advance Manufacturing Technology (2009) 41: 168.
 Arun Abraham, Ganapathi K. N., Kailash Motwani, “Setup Time Reduction Through SMED Technique in a Stamping Production Line”. SAS Tech Journal, Volume 11, Issue 2, Sep 2012.
 Fumio Yamaguchi (2013), “Phillipine Metal Stamping Sector Study 2013”, Jaoan Metals Industry Research and Development Center and Philipine Departemen of Science and Technology, Taguing City.
 J.R.Paquin, R.E.Crowley (1986), “ Die Design Fundamentals, 2nd Ed”, Industrial Press Inc., New York.
 Kate Bachman (2014), “How Quick Die Change is Changing”, Stamping Journal.
 Khushee Ram, Sanjeev Kumar and D. P. Singh (2015), “Study and designing of new chute plate for single minute exchange of die (SMED) in sheet metal industry on high speed press”, Advances in Applied Science Research, 2015, 6(10): 54-72
 Shigeo Shingo (1985), “A Revolution in Manufacturing: The SMED System”, Productivity Press, Oregon.
 Dave Yash, Nagendra Sohani (2012), Single Minute Exchange of Dies: Literature Review, International Journal of Lean Thinking Volume 3, Issue 2.
 Yoshifumi Kumagai, Matsuo Miyagawa (1985), “Instruction Manual on Die Designing and Manufacturing Technology”, Material Process Technology Center, Japan