Using Fly Ash as a Reinforcement to Increase Wear Resistance of Pure Magnesium
Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 33122
Using Fly Ash as a Reinforcement to Increase Wear Resistance of Pure Magnesium

Authors: E. Karakulak, R. Yamanoğlu, M. Zeren

Abstract:

In the current study, fly ash obtained from a thermal power plant was used as reinforcement in pure magnesium. The composite materials with different fly ash contents were produced with powder metallurgical methods. Powder mixtures were sintered at 540oC under 30 MPa pressure for 15 minutes in a vacuum assisted hot press. Results showed that increasing ash content continuously increases hardness of the composite. On the other hand, minimum wear damage was obtained at 2 wt. % ash content. Addition of higher level of fly ash results with formation of cracks in the matrix and increases wear damage of the material.

Keywords: Mg composite, fly ash, wear, powder metallurgy.

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1125169

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 1403

References:


[1] R.A. Saravanan, M.K. Surappa, “Fabrication and characterisation of pure magnesium-30 vol.% SiCP particle composite”, Materials Science and Engineering A276, pp 108–116, 2000.
[2] R. Yamanoğlu, E. Karakulak, A. Zeren, M. Zeren, “Effect of heat treatment on the tribological properties of Al–Cu–Mg/nanoSiC composites”, Materials and Design 49, pp 820–825, 2013.
[3] G.B. Veeresh Kumar, C. S. P. Rao, N. Selvaraj. “Studies on mechanical and dry sliding wear of Al6061–SiC composites”, Compos Part B – Eng, 43, pp 1185–1191, 2011.
[4] V. Kalaichelvi, D. Sivakumar, P. Karthikeyan, K. Palanikumar, “Prediction of the flow stress of 6061 Al–15% SiC – MMC composites using adaptive network based fuzzy inference system” Materials and Design, 30, pp 1362–1370, 2011.
[5] J. Umeda, K. Kondoh, H. Imai. “Friction and wear behavior of sintered magnesium composite reinforced with CNT-Mg2Si/MgO”, Materials Science and Engineering A 504, pp 157–162, 2009.
[6] K. Ponappa, S. Aravindan, P. VenkateswaraRao, “Influence of Y2O3 particles on mechanical properties of magnesium and magnesium alloy (AZ91D)”, Journal of Composite Materials 47(10), pp 1231-1239, 2013.
[7] H. Z. Ye, X. Y. LIU, “Review of recent studies in magnesium matrix composites”, Journal of Materials Science 39, pp6153 – 6171, 2004.
[8] X. J. Wang, X. S. Hu, K. Wu, K. K. Deng, W. M. Gan, C. Y. Wang, M. Y. Zheng, “Hot deformation behavior of SiCp/AZ91 magnesium matrix composite fabricated by stir casting”, Materials Science and Engineering A 492, pp 481–485, 2008.
[9] H. Lianxi, W. Erde, “Fabrication and mechanical properties of ZK51A magnesium matrix composite by two-step squeeze casting”, Materials Science and Engineering A 278, pp 267–271, 2000.
[10] M. S. Yong, A. J. Clegg, “Process optimisation for a squeeze cast magnesium alloy metal matrix composite”, Journal of Materials Processing Technology 168, pp 262–269, 2005.
[11] K. Kondoha, H. Fukudaa, J. Umedaa, H. Imaia, B. Fugetsub, M. Endoc, “Microstructural and mechanical analysis of carbon nanotube reinforced magnesium alloy powder composites”, Materials Science and Engineering A 527, pp 4103–4108, 2010.
[12] R. Yamanoglu, E. Karakulak, M. Zeren, F. G. Koc, “Effect of nickel on microstructure and wear behaviour of pure aluminium against steel and alumina counterfaces”, International Journal of Cast Metals Research, pp 289-295, 2013.
[13] P. K. Rohatgi, A. Daoud, B. F. Schultz, T. Puri, “Microstructure and mechanical behavior of die casting AZ91D-Fly ash cenosphere composites”, Composites: Part A 40, pp 883-896, 2009.