Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 33122
MFCA: An Environmental Management Accounting Technique for Optimal Resource Efficiency in Production Processes
Authors: Omolola A. Tajelawi, Hari L. Garbharran
Abstract:
Revenue leakages are one of the major challenges manufacturers face in production processes, as most of the input materials that should emanate as products from the lines are lost as waste. Rather than generating income from material input which is meant to end-up as products, losses are further incurred as costs in order to manage waste generated. In addition, due to the lack of a clear view of the flow of resources on the lines from input to output stage, acquiring information on the true cost of waste generated have become a challenge. This has therefore given birth to the conceptualization and implementation of waste minimization strategies by several manufacturing industries. This paper reviews the principles and applications of three environmental management accounting tools namely Activity-based Costing (ABC), Life-Cycle Assessment (LCA) and Material Flow Cost Accounting (MFCA) in the manufacturing industry and their effectiveness in curbing revenue leakages. The paper unveils the strengths and limitations of each of the tools; beaming a searchlight on the tool that could allow for optimal resource utilization, transparency in production process as well as improved cost efficiency. Findings from this review reveal that MFCA may offer superior advantages with regards to the provision of more detailed information (both in physical and monetary terms) on the flow of material inputs throughout the production process compared to the other environmental accounting tools. This paper therefore makes a case for the adoption of MFCA as a viable technique for the identification and reduction of waste in production processes, and also for effective decision making by production managers, financial advisors and other relevant stakeholders.Keywords: MFCA, environmental management accounting, resource efficiency, waste reduction, revenue losses.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1109649
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 4430References:
[1] K. Kokubu, H. Kitada, and J. Mouritsen, "Material Flow Cost Accounting and Conventional Management Thinking: Introducing A New Environmental Management Accounting Tool Into Companies," in Interdisciplinary Perspectives on Accounting Conference, Cardiff, 2012.
[2] M. B. Fakoya, "Integrated Waste Management Decisions in South Africa: The Role of the Management Accounting Function," J Hum Ecol, vol. 43, pp. 249-255, 2013.
[3] C. Jasch, Environmental and Material Flow Cost Accounting. Vienna: Springer Science, 2009.
[4] M. B. Fakoya and H. M. van der Poll, "Integrating ERP and MFCA systems for improved waste-reduction decisions in a brewery in South Africa," Journal of Cleaner Production, vol. 40, pp. 136-140, 2// 2013.
[5] C. Herrmann, C. Schmidt, D. Kurle, S. Blume, and S. Thiede, "Sustainability in Manufacturing and Factories of the Future," nternational Journal of Precision Engineering and Manufacturing-Green Technology, vol. 1, pp. 283-292, 2014.
[6] K. Schliephake, G. Stevens, and S. Clay, "Making resources work more efficiently – the importance of supply chain partnerships," Journal of Cleaner Production, vol. 17, pp. 1257-1263, 9// 2009.
[7] M. B. Fakoya, "An adjusted material flow cost accounting framework for process waste-reduction decisions in the South African Brewery industry," PhD Commerce Online, University of South Africa, 2014.
[8] J. S. Dai, S. Balabani, and L. Seneviratne, "Product cost estimation: technique classification and methodology eview," Journal of manufacturing science and engineering, vol. 128, p. 563, 2006.
[9] C. Drury, Management and Cost Accounting, 7th ed. Hampshire, United Kingdom: Pat Bond, 2011.
[10] J. M. Allwood, M. F. Ashby, T. G. Gutowski, and E. Worrell, "Material efficiency: a white paper," Resources, Conservation and Recycling, vol. 55, pp. 362-381, 2011.
[11] . Mahal and M. A. Hossain, "Activity-Based Costing ABC)–An Effective Tool for Better Management," Research Journal of Finance and Accounting, vol. 6, pp. 66-73, 2015.
[12] J. T. Barfield, C. A. Raiborn, and M. R. Kinney, Cost Accounting: Traditions and Innovations, 5th ed. United States of America: Thomson Learning, 2003.
[13] P. Hilsenrath, C. Eakin, and K. Fischer, "Price-Transparency and Cost Accounting Challenges for Health Care Organizations in the Consumer- Driven Era," INQUIRY: The Journal of Health Care Organization, Provision, and Financing, vol. 52, p. 0046958015574981, 2015.
[14] L. Cannavacciuolo, M. Illario, A. Ippolito, and C. Ponsiglione, "An activity-based costing approach for detecting inefficiencies of healthcare processes," Business Process Management Journal, vol. 21, pp. 55-79, 2015.
[15] J. Krajnc, K. Logožar, and B. Korošec, "Activity-based management of logistic costs in a manufacturing company: a case of increased visibility of logistics costs in a Slovenian paper manufacturing company," PROMET-Traffic&Transportation, vol. 24, pp. 15-24, 2012.
[16] W.-H. Tsai, T.-S. Tsaur, Y.-W. Chou, J.-Y. Liu, J.-L. Hsu, and C.-L. Hsieh, "Integrating the activity-based costing system and life-cycle assessment into green decision-making," International Journal of Production Research, vol. 53, pp. 451-465, 2015.
[17] M. Comandaru, G. Bârjoveanu, N. Peiu, S.-A. Ene, and C. Teodosiu, "Life cycle assessment of wine: focus on water use mpact assessment," Environmental Engineering and Management Journal, vol. 11, pp. 533- 543, 2012.
[18] J. Cleary, "Life cycle assessments of wine and spirit packaging at the product and the municipal scale: a Toronto, Canada case study," Journal of Cleaner Production, vol. 44, pp. 143-151, 4// 2013.
[19] S. Ferreira, M. Cabral, S. De Jaeger, N. F. Da Cruz, P. Simões, and R. Marques, "Life cycle assessment and valuation of the packaging waste recycling system in Belgium," Journal of Material Cycles and Waste Management, pp. 1-11, 2015.
[20] R. Sygulla, A. Bierer, and U. Götze, "Material Flow Cost Accounting– Proposals for Improving the Evaluation of Monetary Effects of Resource Saving Process Designs," in Beitrag zur 44th CIRP international conference on manufacturing systems, 2011.
[21] S. Schaltegger and D. Zvezdov, "Expanding material flow cost accounting. Framework, review and potentials," Journal of Cleaner Production, 2014.
[22] K. L. Christ and R. L. Burritt, "Material flow cost accounting: a review and agenda for future research," Journal of Cleaner Production, 2014.
[23] J. Hyršlová, J. Palásek, and M. Vágner, "Material flow cost accounting (Mfca)–tool for the optimization of corporate production processes," Business, Management and Education, pp. 5-18, 2011.
[24] T. Viere, M. Stock, and A. Genest, "How to achieve energy and resource efficiency: Material and energy flow modeling and costing for a small and medium-sized company," in Energy Related Balancing and Evaluation in Production Engineering-Methods and Examples, Technical University of Chemnitz, Auerbach, 2013, pp. 451-467.
[25] A.J. Trappey, M. F. Yeh, S. C.-Y. Wu, and A. Y. Kuo, "ISO14051-based Material Flow Cost Accounting system ramework for collaborative green manufacturing," in Computer Supported Cooperative Work in Design CSCWD), 2013 IEEE 17th International Conference on, 2013, pp. 639-644.
[26] C.Kasemset, S. Sasiopars, and S. Suwiphat, "The Application of MFCA Analysis in Process Improvement: A Case Study of Plastics Packaging Factory in Thailand," in Proceedings of the Institute of Industrial Engineers Asian Conference 2013, 2013, pp. 353-361.