Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 33122
Grating Scale Thermal Expansion Error Compensation for Large Machine Tools Based on Multiple Temperature Detection
Authors: Wenlong Feng, Zhenchun Du, Jianguo Yang
Abstract:
To decrease the grating scale thermal expansion error, a novel method which based on multiple temperature detection is proposed. Several temperature sensors are installed on the grating scale and the temperatures of these sensors are recorded. The temperatures of every point on the grating scale are calculated by interpolating between adjacent sensors. According to the thermal expansion principle, the grating scale thermal expansion error model can be established by doing the integral for the variations of position and temperature. A novel compensation method is proposed in this paper. By applying the established error model, the grating scale thermal expansion error is decreased by 90% compared with no compensation. The residual positioning error of the grating scale is less than 15μm/10m and the accuracy of the machine tool is significant improved.Keywords: Thermal expansion error of grating scale, error compensation, machine tools, integral method.
Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1109027
Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 1969References:
[1] R. Ramesh, M.A. Mannan, A.N. Poo. Error compensation in machine tools – a review Part II: thermal errors, Int J Mach Tool Manu, 40 (2000) 1257-1284.
[2] R. Ramesh, M.A. Mannan, A.N. Poo, Error compensation in machine tools - a review Part I: geometric, cutting-force induced and fixture-dependent errors, Int J Mach Tool Manu, 40 (2000) 1235-1256.
[3] Z.Z. Xu, X.J. Liu, H.K. Kim, J.H. Shin, S.K. Lyu, Thermal error forecast and performance evaluation for an air-cooling ball screw system, International Journal of Machine Tools and Manufacture, 51 (2011) 605-611.
[4] J. Ni, CNC machine accuracy enhancement through real-time error compensation, J Manuf Sci E-T Asme, 119 (1997) 717-725.
[5] W.L. Feng, X.D. Yao, A. Azamat, J.G. Yang, Straightness error compensation for large CNC gantry type milling centers based on B-spline curves modeling, Int J Mach Tool Manu, 88 (2015) 165-174.
[6] W. Feng, Z. Li, Q. Gu, J. Yang, Thermally induced positioning error modelling and compensation based on thermal characteristic analysis, International Journal of Machine Tools and Manufacture, 93 (2015) 26-36.
[7] Z.Y. Han, H.Y. Jin, Y.L. Liu, H.Y. Fu, A Review of Geometric Error Modeling and Error Detection for CNC Machine Tool, Applied Mechanics and Materials, 303-306 (2013) 627-631.
[8] K. Fan, J. Yang, L. Yang, Orthogonal polynomials-based thermally induced spindle and geometric error modeling and compensation, Int J Adv Manuf Tech, 65 (2013) 1791-1800.
[9] W. Wang, Y. Zhang, J.G. Yang, Y.S. Zhang, F. Yuan, Geometric and thermal error compensation for CNC milling machines based on Newton interpolation method, P I Mech Eng C-J Mec, 227 (2013) 771-778.