Fabricating Protruded Micro-features on AA6061 Substrates by Hot Embossing Method
Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 32807
Fabricating Protruded Micro-features on AA6061 Substrates by Hot Embossing Method

Authors: Nhat Khoa Tran, Yee Cheong Lam, Chee Yoon Yue, Ming Jen Tan

Abstract:

Metallic micro parts are playing an important role in micro-fabrication industry. Recently, we have demonstrated a new deformation mechanism for micro-formability of polycrystalline materials. Different depressed micro-features smaller than the grain size have been successfully fabricated on 6061 aluminum alloy (AA6061) substrates with good fidelity. To further verify this proposed deformation mechanism that grain size is not a limiting factor, we demonstrate here that in addition of depressed features, protruded micro-features on a polycrystalline substrate can similarly be fabricated.

Keywords: Deformation mechanism, grain size, microfabrication, polycrystalline materials.

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1334173

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 1719

References:


[1] M. Geiger, M. Kleiner, R. Eckstein, N. Tiesler, U. Engel, "Microforming," CIRP Annals - Manufacturing Technology, vol. 50, no. 2, pp. 445-462, 2001.
[2] W. J. Kim, S. J. Yoo, and H. K. Kim, "Superplastic microforming of Mg-9Al-1Zn alloy with ultrafine-grained microstructure," Scripta Materialia, vol. 59, no. 6, pp. 599-602, 2008.
[3] S. G. Kang, Y. S. Na, K. Y. Park, J.E. Jeon, S. C. Son, J. H. Lee, "A study on the micro-formability of Al 5083 superplastic alloy using micro-forging method," Materials Science and Engineering A, vol. 448- 451, pp. 338-342, 2007.
[4] X. G. Qiao, N. Gao, Z. Moktadir, M. Kraft, M. J. Starink, "Fabrication of MEMS components using ultrafine-grained aluminium alloys," Journal of Micromechanics and Microengineering, vol. 20, no. 4, 2010.
[5] Y. Qin, "Micro-forming and miniature manufacturing systems - development needs and perspectives," Journal of Materials Processing Technology, vol. 177, no. 1-3, pp. 8-18, 2006.
[6] Y. Saotome, and A. Inoue, "Superplastic micro-forming of microstructures," Proceedings of the IEEE Micro Electro Mechanical Systems, pp. 343-348, 25 January 1994 through 28 January 1994, 1994.
[7] Y. Saotome, T. Zhang, and A. Inoue, "Microforming of MEMS parts with amorphous alloys," Proceedings of the 1998 MRS Fall Meeting - Symposium MM on'Bulk Metallic Glasses'. pp. 385-390.
[8] F. Vollertsen, Z. Hu, H. S. Niehoff, C. Theiler, "State of the art in micro forming and investigations into micro deep drawing," Journal of Materials Processing Technology, vol. 151, no. 1-3 SPEC. ISS., pp. 70- 79, 2004
[9] R. Z. Valiev, R. K. Islamgaliev, and I. V. Alexandrov, "Bulk nanostructured materials from severe plastic deformation," Progress in Materials Science, vol. 45, no. 2, pp. 103-189, 2000.
[10] Y. C. Lam, N. K. Tran, C. Y. Yue, M. J. Tan, "New deformation phenomenon for micro-formability of polycrystalline materials," Materials Science and Engineering: A, vol. 528, no. 3, pp. 1906-1909, 2011.
[11] N. K. Tran, Y. C. Lam, C. Y. Yue, M. J. Tan, "Manufacturing of an aluminum alloy mold for micro-hot embossing of polymeric microdevices," Journal of Micromechanics and Microengineering, vol. 20, no. 5, pp. 055020, 2010.
[12] N. K. Tran, Y. C. Lam, C. Y. Yue, M. J. Tan, "Evaluation of roughness, hardness, and strength of AA 6061 molds for manufacturing polymeric microdevices," International Journal of Advanced Manufacturing Technology, pp. 1-7, 2011.