Louis Denis Kevin Catherine and Raja Aziz Raja Ma’arof and Azrina Arshad and Sangeeth Suresh
Impact of Machining Parameters on the Surface Roughness of Machined PU Block
1476 - 1481
2014
8
12
International Journal of Mechanical and Mechatronics Engineering
https://publications.waset.org/pdf/10000210
https://publications.waset.org/vol/96
World Academy of Science, Engineering and Technology
Machining parameters are very important in
determining the surface quality of any material. In the past decade,
some new engineering materials were developed for the
manufacturing industry which created a need to conduct an
investigation on the impact of the said parameters on their surface
roughness. Polyurethane (PU) block is widely used in the automotive
industry to manufacture parts such as checking fixtures that are used
to verify the dimensional accuracy of automotive parts. In this paper,
the design of experiment (DOE) was used to investigate on the effect
of the milling parameters on the PU block. Furthermore, an analysis
of the machined surface chemical composition was done using
scanning electron microscope (SEM). It was found that the surface
roughness of the PU block is severely affected when PU undergoes a
flood machining process instead of a dry condition. In addition the
stepover and the silicon content were found to be the most significant
parameters that influence the surface quality of the PU block.
Open Science Index 96, 2014