Variation of the Dynamic Characteristics of a Spindle with the Change of Bearing Preload
Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 32794
Variation of the Dynamic Characteristics of a Spindle with the Change of Bearing Preload

Authors: Shinji Oouchi, Hajime Nomura, Kung-Da Wu, Yong-Run Chen, Jui-Pin Hung

Abstract:

This paper presents the variation of the dynamic characteristics of a spindle with the change of bearing preload. The correlations between the variation of bearing preload and fundamental modal parameters were first examined by conducting vibration tests on physical spindle units. Experimental measurements show that the dynamic compliance and damping ratio associated with the dominating modes were affected to vary with variation of the bearing preload. When the bearing preload was slightly deviated from a standard value, the modal frequency and damping ability also vary to different extent, which further enable the spindle to perform with different compliance. For the spindle used in this study, a standard preload value set on bearings would enable the spindle to behave a higher stiffness as compared with others with a preload variation. This characteristic can be served as a reference to examine the variation of bearing preload of spindle in assemblage or operation.

Keywords: Dynamic compliance, Bearing preload, Modal damping.

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1096339

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 2350

References:


[1] E. Abele, Y. Altintas, C. Brecher, "Machine Tool Spindle Units,” CIRP Annals – Manufacturing Technology, vol. 59, no. 4, pp. 781–802, 2010.
[2] M. Weck, A. Koch, "Spindle-bearing systems for high-speed applications in machine tools,” CIRP Annals-Manufacturing Technology, vol. 42, no. 1, pp. 445–448, 1993.
[3] S. P. Harsha, L. Sandeep, R. E. Prakash. "Effects of Preload and Number of Balls on Nonlinear Dynamic Behaviors of Ball Bearing System,” International Journal of Nonlinear Science and Numerical Simulation. vol. 4, no. 3, pp. 265-278, 2003.
[4] Y. Cao, Y. Altintas, "Modeling of Spindle-Bearing and Machine Tool Systems for Virtual Simulation of Milling Operations,” International Journal of Machine Tools and Manufacturing. vol. 47, no. 9 pp. 1342-1350, 2007.
[5] M. A. Alfares, A. A. Elsharkawy. "Effects of Axial Preloading of Angular Contact Ball Bearings on the Dynamics of a Grinding Machine Spindle System,” Journal of Materials Processing Technology. vol. 136, no. 3, pp. 48-59, 2003.
[6] S. A. Spiewak, T. Nickel. Vibration Based Preload Estimation in Machine Tool Spindles, International Journal of Machine Tools & Manufacture. vol. 41, no. 4, pp. 567-588, 2001.
[7] A. Gunduz, J. T. Dreyer, R. Singh. "Effect of Bearing Preloads on the Modal Characteristics of a Shaft-Bearing Assembly: Experiments on Double Row Angular Contact Ball Bearings,” Mechanical Systems and Signal Processing. vol. 31, pp. 176-195, 2012.
[8] J. Tlusty, .M. Polacek. "The Stability of Machine Tools Against Self-Excited Vibrations in Machining,” Trans. ASME, International research in production engineering. Pp. 465-474, 1963.
[9] S. A.Tobias, W. Fishwick. "The Chatter of Lathe Tools under Orthogonal Cutting Conditions", Trans. ASME, Journal of Engineering for Industry, vol. 80, pp. 1079-1088, 1958.
[10] NSK Technologies Company. "NSK super precision bearings Part 5: Technical guides,” http://www.nsk.com/products/spb/, 2003.
[11] E. Ozturk, U. Kumar, S. Turner, T. Schmitz. "Investigation of Spindle Bearing Preload on Dynamics and Stability Limit in Milling,” CIRP Annals-Manufacturing Technology. vol. 61, no. 1, pp. 343-346, 2012.
[12] C. W. Lin, J. F. Tu. "Model-Based Design of Motorized Spindle Systems to Improve Dynamic Performance at High Speeds,” Journal of Manufacturing Processes. vol. 9, no. 2, pp. 94-108, 2007.
[13] S. Jiang, H. Mao. "Investigation of Variable Optimum Preload for a Machine Tool Spindle,” International Journal of Machine Tools and Manufacture. vol.50, no. 1, pp. 19-28, 2010.
[14] J. P. Hung, Y. S. Lai, T. L. Luo, K. D. Wu, Y. Z. Zhan, " Effect of Drawbar Force on the Dynamic Characteristics of a Spindle-Tool Holder System,” World Academy of Science, Engineering and Technology, International Journal of Mechanical, Industrial Science and Engineering vol. 8, no.5, pp. 970-975, 2014.