Optimization of New 25A-size Metal Gasket Design Based on Contact Width Considering Forming and Contact Stress Effect
Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 32799
Optimization of New 25A-size Metal Gasket Design Based on Contact Width Considering Forming and Contact Stress Effect

Authors: Didik Nurhadiyanto , Moch Agus Choiron , Ken Kaminishi , Shigeyuki Haruyama

Abstract:

At the previous study of new metal gasket, contact width and contact stress were important design parameter for optimizing metal gasket performance. However, the range of contact stress had not been investigated thoroughly. In this study, we conducted a gasket design optimization based on an elastic and plastic contact stress analysis considering forming effect using FEM. The gasket model was simulated by using two simulation stages which is forming and tightening simulation. The optimum design based on an elastic and plastic contact stress was founded. Final evaluation was determined by helium leak quantity to check leakage performance of both type of gaskets. The helium leak test shows that a gasket based on the plastic contact stress design better than based on elastic stress design.

Keywords: Contact stress, metal gasket, plastic, elastic

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1072339

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 1705

References:


[1] Saeed, H.A, Izumi, S., Sakai, S., Haruyama, S., Nagawa, M., Noda, H., Development of New Metallic Gasket and its Optimum Design for Leakage Performance, Journal of Solid Mechanics and Material Engineering vol. 2, no. 1, 2008, pp. 105-114.
[2] Haruyama S., Choiron M.A, Kaminishi K., A Study of Design Standard and Performance Evaluation on New Metallic Gasket, Proceeding of the 2nd International Symposium on Digital Manufacturing, Wuhan China, September 2009, pp. 107-113.
[3] Choiron M.A, Haruyama S., Kaminishi K., Simulation and Experimentation on the Contact Width of New Metal Gasket for Asbestos Substitution, International Journal of Aerospace and Mechanical Engineering, vol. 5, no. 4, 2010, pp. 283-287.
[4] Nurhadiyanto D., Choiron M.A., Haruyama S.,Kaminishi K., Contact Width Evaluation of New 25A-size Metal Gasket Considering Forming Effect, 8th International Conference on Innovation and Management, 2011.
[5] Santos Abel D., et.all, The Use of the Finite Element Simulation for Optimization of metal Forming and Tool design, Journal of Material Processing Energy 119 (2001) pp. 152-157.
[6] Choiron M.A, Haruyama S., Kaminishi K., Optimum Design of New 25A-size Metal Gasket Considering Plastic Contact Stress, International Journal of Modeling and Optimization, vol. 1, no. 2, June 2011, pp. 146-150.
[7] JIS Z2241, Method of tensile test for metallic materials, Japanese Standards Association, 1998.
[8] MSC Marc 2007. User manual.
[9] JIS Z2330, Standard Recommended Guide for the Selection of Helium Leak Testing, Japanese Standards Association, 1992.
[10] JIS Z2331, Method of Helium Leak Testing, Japanese Standards Association, 2006.
[11] JIS B2220, Steel Pipe Flanges, Japanese Standards Association, 2004.
[12] Noda N.A., Nagawa L., Shiraishi F., Inoue A., Sealing Performance of New Gasketless Flange, Journal of Pressure Vessel Technology, vol. 124, 2002, pp. 239-246.