S. Hossainpour and A. R. Binesh
A CFD Study of Sensitive Parameters Effect on the Combustion in a High Velocity OxygenFuel Thermal Spray Gun
621 - 628
2008
2
5
International Journal of Mechanical and Mechatronics Engineering
https://publications.waset.org/pdf/15134
https://publications.waset.org/vol/17
World Academy of Science, Engineering and Technology
Highvelocity oxygen fuel (HVOF) thermal spraying
uses a combustion process to heat the gas flow and coating material.
A computational fluid dynamics (CFD) model has been developed to
predict gas dynamic behavior in a HVOF thermal spray gun in which
premixed oxygen and propane are burnt in a combustion chamber
linked to a parallelsided nozzle. The CFD analysis is applied to
investigate axisymmetric, steadystate, turbulent, compressible,
chemically reacting, subsonic and supersonic flow inside and outside
the gun. The gas velocity, temperature, pressure and Mach number
distributions are presented for various locations inside and outside
the gun. The calculated results show that the most sensitive
parameters affecting the process are fueltooxygen gas ratio and
total gas flow rate. Gas dynamic behavior along the centerline of the
gun depends on both total gas flow rate and fueltooxygen gas ratio.
The numerical simulations show that the axial gas velocity and Mach
number distribution depend on both flow rate and ratio; the highest
velocity is achieved at the higher flow rate and most fuelrich ratio.
In addition, the results reported in this paper illustrate that the
numerical simulation can be one of the most powerful and beneficial
tools for the HVOF system design, optimization and performance
analysis.
Open Science Index 17, 2008