Towards a Complete Automation Feature Recognition System for Sheet Metal Manufacturing
Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 32797
Towards a Complete Automation Feature Recognition System for Sheet Metal Manufacturing

Authors: Bahaa Eltahawy, Mikko Ylihärsilä, Reino Virrankoski, Esko Petäjä

Abstract:

Sheet metal processing is automated, but the step from product models to the production machine control still requires human intervention. This may cause time consuming bottlenecks in the production process and increase the risk of human errors. In this paper we present a system, which automatically recognizes features from the CAD-model of the sheet metal product. By using these features, the system produces a complete model of the particular sheet metal product. Then the model is used as an input for the sheet metal processing machine. Currently the system is implemented, capable to recognize more than 11 of the most common sheet metal structural features, and the procedure is fully automated. This provides remarkable savings in the production time, and protects against the human errors. This paper presents the developed system architecture, applied algorithms and system software implementation and testing.

Keywords: Feature recognition, automation, sheet metal manufacturing, CAM, CAD.

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1130217

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 1090

References:


[1] Nnaji, Bartholomew O., et al. "Feature reasoning for sheet metal components." The International Journal of Production Research 29.9 (1991): 1867-1896.
[2] Farsi, Mohammad Ali, and Behrooz Arezoo. "Feature recognition and design advisory system for sheet metal components." Proceeding of the 5th IATS (2009).
[3] Huhtala, M., M. Lohtander, and J. Varis. "Product data management and sheet metal features—Sheet metal part recognition for an easier designing process producing manufacture-friendly products." 2013 IEEE International Conference on Industrial Engineering and Engineering Management. IEEE, 2013.
[4] Groover, Mikell, and E. W. J. R. Zimmers. CAD/CAM: computer-aided design and manufacturing. Pearson Education, 1983.
[5] Mercer, Tim. CAD/CAM selection for small manufacturing companies. Diss. University of Wisconsin, 2000.
[6] Justin, Mitchell. "Types of CAD Software." Techwalla. N.p., n.d. Web. 21 Dec. 2016. .
[7] Siemens, P. L. M. "Software Inc." NX Nastran User’s Guide (2008).
[8] Cannon, Larissa, et al. "How can NX Advanced Simulation support multi-user design?" Comput.-Aided Des. Appl., PACE (2), Aug (2012): 21-32.
[9] FRE is a copyright and a registered property of Prima Power, Metallitie 4, FI-62200, Kauhava, Finland.
[10] Kannan, T. R., and M. S. Shunmugam. "Processing of 3D sheet metal components in STEP AP-203 format. Part I: feature recognition system." International Journal of Production Research 47.4 (2009): 941-964.
[11] Kannan, T. R., and M. S. Shunmugam. "Processing of 3D sheet metal components in STEP AP-203 format. Part II: feature reasoning system." International journal of production research 47.5 (2009): 1287-1308.
[12] Fournier, Sue. Sheet Metal Handbook. Vol. 575. Penguin, 1989.
[13] Nigam, Swami D., and Joshua U. Turner. "Review of statistical approaches to tolerance analysis." Computer-Aided Design 27.1 (1995): 6-15.