Simulation Studies of Solid-Particle and Liquid-Drop Erosion of NiAl Alloy
Commenced in January 2007
Frequency: Monthly
Edition: International
Paper Count: 32799
Simulation Studies of Solid-Particle and Liquid-Drop Erosion of NiAl Alloy

Authors: Rong Liu, Kuiying Chen, Ju Chen, Jingrong Zhao, Ming Liang

Abstract:

This article presents modeling studies of NiAl alloy under solid-particle erosion and liquid-drop erosion. In the solid-particle erosion simulation, attention is paid to the oxide scale thickness variation on the alloy in high-temperature erosion environments. The erosion damage is assumed to be deformation wear and cutting wear mechanisms, incorporating the influence of the oxide scale on the eroded surface; thus the instantaneous oxide thickness is the result of synergetic effect of erosion and oxidation. For liquid-drop erosion, special interest is in investigating the effects of drop velocity and drop size on the damage of the target surface. The models of impact stress wave, mean depth of penetration, and maximum depth of erosion rate (Max DER) are employed to develop various maps for NiAl alloy, including target thickness vs. drop size (diameter), rate of mean depth of penetration (MDRP) vs. drop impact velocity, and damage threshold velocity (DTV) vs. drop size.

Keywords: Liquid-drop erosion, NiAl alloy, oxide scale thickness, solid-particle erosion.

Digital Object Identifier (DOI): doi.org/10.5281/zenodo.1100611

Procedia APA BibTeX Chicago EndNote Harvard JSON MLA RIS XML ISO 690 PDF Downloads 2606

References:


[1] P. J. Blau, Friction and Wear Transitions of Materials. Noyes Publications: Park Ridge, 1989.
[2] G. S. Springer, Erosion by Liquid Impact. John Wiley & Sons Inc.: Washington D.C., 1976.
[3] I. Finnie, “Erosion of surfaces by solid particles,” Wear, vol. 3, pp. 87-103, 1960.
[4] J. G. A. Bitter, “A study of erosion phenomena, Part I,” Wear, vol. 6, no. 1, pp. 5-21, 1963.
[5] J. G. A. Bitter, “A study of erosion phenomena, Part II,” Wear, vol. 6, no. 3, pp. 169-190, 1963.
[6] J. H. Neilson and A. Gilchrist, “Erosion by a stream of solid particles,” Wear, vol. 11, no. 2, pp. 111-122, 1968.
[7] G. Sundararajan, “An analysis of the erosion-oxidation interaction mechanisms,” Wear, vol. 145, no. 2, pp. 251–282, 1991.
[8] S. Hogmark, A. Hammersten, and S. Soderberg, “On the combined effects of corrosion and erosion,” in Proc. 6th Int. Conf. on Erosion by Liquid and Solid Impact, Cambridge, 1983, pp. 37.1–37.8.
[9] C. T. Kang, F. S. Pettit, and N. Birks, “Mechanisms in the simultaneous erosion-oxidation attack of nickel and cobalt at high temperature,” Metall. Trans. A, vol. 18, no. 10, pp. 1785-1803, 1987.
[10] M. M. Stack and L. Bray, “Interpretation of wastage mechanisms of materials exposed to elevated temperature erosion-corrosion using erosion-corrosion maps and computer graphics,” Wear, vol. 186–187, no. 1, pp. 273–283, 1995.
[11] D. M. Rishel, F. S. Pettit, and N. Birks, “Some principal mechanisms in the simultaneous erosion and corrosion attack of metals at high temperature,” in Proc. Conf. Corrosion-Erosion-Wear of Materials at Elevated Temperatures, Houston, 1990, pp. 1-23.
[12] E. Honegger, “Corrosion and erosion of steam turbine blading,” Brown Boveri Rev., vol. 12, pp. 263-278, 1924.
[13] M. A. Cook, R. T. Keyes, and W. O. Ursenbach, “Measurements of detonation pressure,” J. Appl. Phys., vol. 33, pp. 3413-3411, 1962.
[14] O. G. Engel, “Fragmentation of waterdrops in the zone behind an air shock,” J. Res. Nat’l Bur. Stand., vol. 60, no. 3, pp. 245-280, 1958.
[15] G. Hoff, G. Langbein, and H. Rieger, “Erosion by Cavitation or Impingement,” ASTM STP, vol. 408, 1967, pp. 42-69.
[16] D. W. C. Baker, K. H. Jolliffe, and D. Pearson, “The resistance of materials to impact erosion damage,” Philos. Trans. R. Soc. Lond. A, vol. 260, pp. 193-203, 1966.
[17] S. Hattori, “Effects of impact velocity and droplet size on liquid impingement erosion,” in Proc. International Symposium on the Ageing Management & Maintenance of Nuclear Power Plants, 2010, pp. 58-71.
[18] W. F. Adler and T. W. James, “Analysis of water impacts on zinc sulfide,” in Fracture Mechanics of Ceramics. Plenum Press: New York, 1983, pp. 27-46.
[19] J. V. Hackworth, “Damage of infrared-transparent materials exposed to rain environments at high velocities,” in Proc. of SPIE, vol. 362, 1982, pp. 123-136.
[20] R. J. Hand and J. E. Field, “Liquid impact on toughened glasses,” Eng. Fract. Mech., vol. 37, pp. 293-311, 1990.
[21] A. G. Evans, M. E. Gulden, G. E. Eggum, and M. Rosenblatt, “Impact damage in brittle materials in the plastic response regime,” Report No. SC5023, Rockwell International Science Center, 1976.
[22] P. Carter, B. Gleeson, and D. J. Young, “Calculation of precipitate dissolution zone kinetics in oxidizing binary two phase alloys,” Acta Materialia, vol. 44, no. 10, pp. 4033–4038, 1996.
[23] F. J. Heymann, “A survey of clues to the relation between erosion rate and impact parameters,” in Proc. of the 2nd International Conference Rain Erosion, 1967, pp. 683-760.
[24] L. E. Kinsler, A. R. Frey, A. B. Coppens, and J. V. Sanders, “Transverse motion: The vibrating string,” in Fundamentals of Acoustics, John Wiley and Sons Inc.: New York, 2000, pp. 37-51.
[25] P. R. K. Padmini and B. R. Rao, “Molar sound velocity in molten hydrated salts,” Nature, vol. 191, pp. 694 – 695, 1961.
[26] J. Krautkrämer and H. Krautkrämer, Ultrasonic Testing of Materials. Springer-Verlag, Berlin Heidelberg: New York, 1990, pp. 251-255.
[27] O. Gohardani, “Impact of erosion testing aspects on current and future flight conditions”, Progress in Aerospace Sciences, vol. 47, pp. 280–303, 2011.
[28] L. Nalin, “Degradation of Environmental Protection Coatings for Gas Turbine Materials,” Ph.D. Thesis, Cranfield University, UK, 2008.
[29] V. Pankcov, L. Zhao, “Durability Testing of a Thin Film Thermocouple Sensor Fabricated by Pulsed Laser Deposition,” LTR-SMPL-2012-0081 Report, National Research Council Canada, Ottawa, 2012.
[30] S. Nsoesie, R. Liu, K. Y. Chen, and M. X. Yao, “Analytical modeling of solid-particle erosion of Stellite alloys in combination with experimental investigation,” Wear, vol. 309, no. 1-2, pp. 226-232, 2014.